4976 J. Am. Chem. Soc., Vol. 118, No. 21, 1996
Weiller
Ti(NR2)4 is used alone to deposit TiN,7,13 the resulting material
is severely contaminated with carbon. In order to produce
low-carbon, low-resistivity TiN from this precursor, reac-
tion with NH3 is required.7,11 Gas-phase reaction between
Ti(NMe2)4 and NH3 occurs rapidly even at 25 °C to produce
HNMe2.11 This is consistent with studies of the solution
chemistry of these compounds that showed transamination reac-
tions between Ti(NR2)4 and HNR′2 occur readily to form HNR2
and Ti(NR2)4-n(NR′2)n as shown below.14
Ti(NR2)4 + nHNR′2 f Ti(NR2)4-n(NR′2)n + nHNR2
(1)
Isotopic labeling studies of the CVD system using 15NH3 and
ND3 have demonstrated the formation of Ti15N and the use of
ND3 gives DNMe2.11 These observations are strong support
for a gas-phase transamination reaction and also explain the
need for NH3 to produce low-carbon films. Reaction with NH3
effectively removes HNMe2 from the precursor thereby reducing
the carbon content of TiN presumably through the formation
of a reactive intermediate that decomposes on the surface.
Surface reaction in the absence of gas-phase reactions (<10-5
Torr) has been shown to give low-carbon TiN from Ti(NMe2)4
and NH3, apparently from a transamination reaction on the
surface.15 However, this is quite different from the high pressure
conditions (>10 Torr) found in the CVD process.
There is some evidence that, in addition to determining the
purity of TiN, the chemistry of the process also affects its step
coverage, resistivity, and morphology. It has been reported that
Ti(NEt2)4 gives higher quality TiN than Ti(NMe2)4.12 Indeed,
these workers found that the TiN produced with Ti(NMe2)4 was
unacceptable with high, unstable resistivity, poor step coverage,
and morphology. Apparently, the rate of reaction of Ti(NMe2)4
with NH3 is too fast and leads to the formation of intermediates
with high sticking coefficients or low surface mobility.16 The
reaction of Ti(NEt2)4 with NH3 is much slower and is the likely
reason for the improved film properties. This is particularly
intriguing because it indicates that, by controlling the reaction
rates, it may be possible to control the step coverage and other
properties of TiN.
The work described herein focuses on the gas-phase kinetics
of the reaction of Ti(NMe2)4 with NH3. We are particularly
interested in the relationship between gas-phase chemistry and
the properties of materials produced by CVD. The primary goal
of this work is to obtain a better fundamental understanding of
this reaction that is critical to the successful production of TiN
films by CVD. An additional goal is to obtain accurate kinetics
data that can be used in quantitative numerical models to aid
the design of optimized CVD reactors. Below data are presented
which satisfy both of these objectives, some of which have been
published in preliminary form.17 Accurate values for the rate
constant for reaction of Ti(NMe2)4 with NH3 are presented
including the room temperature isotope effect with ND3 as well
as the temperature dependence. The rate constant is not affected
Figure 1. Flow-tube reactor (FTR) interfaced to the FTIR spectrometer.
by mass transport effects, wall reactions, or total pressure.
However, the reaction rate with NH3 is inhibited by the addition
of excess HNMe2. The proposed mechanism is the reversible
initial transamination reaction, Ti(NMe2)4 + NH3 a (Me2N)3-
Ti-NH2 + HNMe2, followed by elimination of HNMe2 from
(Me2N)3Ti-NH2 to form (Me2N)2TidNH. From the depen-
dence of the observed rate constants on HNMe2, the branching
ratio for reaction of (Me2N)3Ti-NH2 with HNMe2 versus
elimination of HNMe2 is obtained. In addition to providing
important mechanistic insight, the use of amines may provide
a simple method to control the reaction of amido precursors
with NH3 to improve the properties of TiN and related nitride
materials.
Experimental Section
The experimental apparatus used to examine the gas-phase kinetics
is a flow tube reactor shown in Figure 1. It is a 1-m-long, 1.37-in.-i.d.
Teflon-coated stainless-steel tube equipped with a sliding injector port
that provides a variable distance from the focus of the IR beam. The
injector is a 1/4-in. tube ending in a Pyrex loop with many equally spaced
holes for gas injection counter-current to the main flow for good mixing.
The observation region is a standard cross (NW-40) equipped with
purged windows, purged capacitance manometers, and a throttle valve
controller to maintain constant pressure. A tubular Teflon insert with
0.75-in.-diameter holes aids in separating the reactive flows from the
IR windows. Argon is used as the purge gas to reduce diffusion and
the build up of deposits on the windows. Both the flow tube and the
observation region are wrapped with heat tape for elevated temperature
operation when desired. The IR beam from the FTIR spectrometer
(Nicolet 800) is focused in the middle of the observation region using
a combination of flat and off-axis parabolic mirrors. A detector module
with focusing mirror is mounted on the opposite side of the flow tube.
The focusing optics and the detector module are enclosed in Plexiglas
boxes and the entire beam path is purged with dehumidified, CO2-free
air. Mass flow meters measure the separate flows of buffer (Ar or
He), carrier (Ar or He), and purge (Ar) gases, NH3, and HNMe2. Dilute
mixtures of NH3 (9.77%) and HNMe2 (16.6%) in He were used. The
flow meters were calibrated by monitoring the pressure rise in a known
volume as a function of time. The buffer gas, NH3, and HNMe2 flows
were mixed and fed into the side arm of the flow tube. A mixture of
Ti(NMe2)4 in buffer gas, generated from a glass bubbler at ambient
temperature, flowed through the sliding injector. A mechanical pump
(Sergeant Welch 1397) was equipped with a liquid nitrogen trap for
pumping. The Reynolds numbers for these experiments are typically
around 10, well within the laminar flow regime.18
(13) Sugiyama, K.; Pac, S.; Takahashi, Y.; Motojima, S. J. Electrochem.
Soc. 1975, 122, 1545-1549.
(14) (a) Bradley, D. C.; Gitlitz, M. H. J. Chem. Soc. (A) 1969, 980-
984. (b) Bradley, D. C.; Torrible, E. G. Can. J. Chem. 1963, 41, 134-138.
(c) Bradley, D. C.; Thomas, I. M. J. Chem. Soc. 1960, 3857-3861.
(15) Truong, C. M.; Chen, P. J.; Corneille, J. S.; Oh, W. S.; Goodman,
D. W. J. Phys. Chem. 1995, 99, 8831-8842.
(16) (a) Hsieh, J. J. J. Vac. Sci. Technol. A 1993, 11, 78-86. (b) Rey,
J. C.; Cheng, L.-Y.; McVettie, J. P.; Saraswat, K. C. J. Vac. Sci. Tech.
1991, A9, 1083.
(17) (a) Weiller, B. H. Mater. Res. Soc. Symp. Proc. 1993, 282, 605-
610. (b) Weiller, B. H.; Partido, B. V. Chem. Mater. 1994, 6, 260-261.
(c) Weiller, B. H. Mater. Res. Soc. Symp. Proc. 1994, 335, 159-164. (d)
Weiller, B. H. Mater. Res. Soc. Symp. Proc. 1994, 334, 379-384. (e)
Weiller, B. H. Chem. Mater. 1995, 7, 1609-1611.
For the O3 experiment, a mixture of He and O2 flowed into an ozone
generator and then into the sliding injector of the flow tube. (Warning:
Condensed ozone is an explosion hazard, do not use a liquid nitrogen
trap with ozone.) We routinely generated a mixture of 1.4% O3 in O2
and He. This was confirmed by IR absorption using the integrated
absorbance of the 1042-cm-1 band and the accepted integrated band
(18) Welty, J. R.; Wicks, C. E.; Wilson, R. E. Fundamentals of
Momentum, Heat and Mass Transfer; John Wiley & Sons: New York, 1984.