Macromolecules, Vol. 35, No. 14, 2002
Seeded Emulsion Polymerization of Styrene 5419
carbon tetrachloride solvent, the crude product was dissolved
in the minimum amount of boiling hexane/ether (80:20) and
then recrystallized at 2 °C. The purified product was isolated
by filtration and a second crop of crystals obtained by the same
recrystallization method. (No attempt was made to obtain
further crops of crystals.) RAFT agent 2-phenylprop-2-yl
phenyldithioacetate (PPPDTA) was isolated as orange needles
(21.4 g, mp 56 °C, 23.7% yield on benzyl chloride, estimated
same experiment performed at 85 °C showed a reduction in
absorbance of 30% after 1 h. Since in these seeded emulsion
polymerization experiments reported here the RAFT agent is
not solublized into the water phase with ethanol (instead of
partitioning strongly into the particle phase), the hydrolysis
of PPPDTA would not be expected to be problematic in this
study.
Seed ed Em u lsion P olym er iza tion s. The seeded emulsion
polymerization experiments used the diluted seed prepared
by the acetone transport technique described above. Note that
for the control experiments the seeds were still subjected to
the acetone transport technique, but without the RAFT agent.
In a typical experiment, the latex from the acetone transport
technique (65 g, 3.1% solids) was combined with sodium
hydrogencarbonate (33 mg), sodium dodecyl sulfate (0.20 g),
water (35 g), and styrene (4.0 g). Sodium persulfate solution
(1 cm3, 0.042 mol dm-3) was added once thermal equilibrium
had been reached. The buffer, initiator, and surfactant were
all added as aqueous solutions, and the mixture was stirred
throughout the process. The reactions were carried out at 50
°C, and the particle number (calculated using the particle size)
1
purity 99%). H NMR (CDCl3): δ (ppm) 1.92 (s, 6H), 4.20 (s,
2H), 7.20-7.40 (m, 8H) and 7.47 (d, 2H). 13C NMR (CDCl3): δ
(ppm) 27.9, 56.3, 59.2, 126.6, 126.8, 127.0, 128.4, 128.9, 137.1,
143.9, and 223.3 (CdS).
An attempt was made to estimate the water solubility of
PPPDTA as follows. The absorption maximum at 311 nm
(characteristic of CdS) was monitored using a Cary 5 UV-
vis spectrometer (Varian) in both phases of an equilibrated
solution of PPPDTA in an octanol-water mixture for a range
of added amounts of PPPDTA. The concentration of chro-
mophores in the water-phase component was always less than
0.5% of that in the organic phase. This is less than the level
of minor impurities in the PPPDTA sample (e.g., other species
containing CdS arising from the preparation); the only
quantitative statement that can be made about the amount
of PPPDTA in the water phase is that it is less than 0.5% of
that in the particles, i.e., less than 1 × 10-4 M.
in each reaction was about 1 × 1017 dm-3 (range 9.6 × 1016
-
1.2 × 1017 dm-3).
Dilatometry. The dilatometry experiments were carried out
in a jacketed glass vessel approximately 100 cm3 in volume.
The temperature was controlled using a water bath. The cold
reaction mixture (without monomer and initiator) was thor-
oughly degassed under vacuum, backfilling with nitrogen.
Once the reaction mixture had reached thermal equilibrium
at the reaction temperature, the degassed initiator solution
was added and the capillary topped up with decane. The height
of the meniscus in the capillary was followed using a computer-
controlled tracking device.
P r ep a r a tion of P olystyr en e Seed . Sodium dodecyl sul-
fate (10 g) and sodium hydrogencarbonate (0.5 g) were dis-
solved in water (0.73 dm3) in a 1 dm3 jacketed glass reactor at
85 °C. The reaction mixture was stirred throughout using a
three-blade turbine stirrer at 300 rpm with a constant flow of
nitrogen through the reactor. After thermal equilibrium had
been reached, styrene (250 g) was added, and the mixture was
allowed to equilibrate for a further 15 min. Sodium persulfate
solution (12 cm3, 0.882 mol dm-3) was then added. The mixture
was allowed to react for 31/2 h, yielding a 25% solids latex with
particle radius rjw ) 39 nm, rjw/rjn ) 1.18, particle number
concentration Nc ) 2.2 × 1018 (calculated from rjn), molecular
weight Mh n ) 7.4 × 104, and and Mh w/Mh n ) 3.4.
Rate data were extracted from the meniscus height data
using the densities for styrene and polystyrene from Hawkett
et al.22,23 Conversion of the final latex from each dilatometry
experiment was determined by gravimetry and MWDs by gel
permeation chromatography (GPC).
Sampled Reactions. These reactions were performed at the
250 cm3 scale as a direct scale-up of the dilatometry recipe
presented above. As degassing under vacuum was not practi-
cal, nitrogen was bubbled through the reaction mixture for at
least 1 h before polymerization commenced, and the reaction
was carried out with a slight positive pressure of nitrogen. The
reaction mixture was stirred using a three-blade turbine
stirrer at 300 rpm. Samples of around 5 cm3 were taken
periodically from the reactor using a syringe. The samples were
quenched using hydroquinone and placed in an ice bath.
Conversion and MWD data were collected for each of the
samples.
La tex Ch a r a cter iza tion . Particle Sizing. For each of the
latexes prepared, the particle size distribution was measured
by a combination of Fraunhofer light scattering and polariza-
tion intensity differential scattering techniques using a Coulter
LS230 instrument (lower size limit 40 nm diameter).24 For
each of the seeded experiments, the number-average diameter
(between 84 and 100 nm) agreed with the predicted size to
within 4%. Additionally, the shape and broadness of the
distribution were unchanged, and neither new nucleation nor
coagulum was observable. There were no systematic differ-
ences between RAFT and non-RAFT particle sizes.
The accuracy of the Coulter LS230 sizer for particles of this
type was compared to that of a Matec CHDF (capillary
hydrodynamic fractionator) using two other latexes (rjw ) 55
and 180 nm by CHDF).25 The values of rjw and rjn obtained by
CHDF were within 5% of those obtained by the Coulter LS230.
Molecular Weights. Molecular weight distributions were
measured by GPC. Samples of dried latex were dissolved in
THF (1 mg cm-3) and filtered using a 0.2 µm PTFE filter.
Analyses were carried out using four PLgel columns (three
Mixed-C columns and one Mixed-E column, Polymer Labs).
Injection volumes of 100 µL were used with a Waters 410
differential refractive index detector and a flow rate of 1 cm3
min-1. Cubic calibration curves were generated using 13
polystyrene standards (Polymer Labs) with molecular weights
Aceton e Tr a n sp or t Tech n iqu e. In a typical preparation,
seed latex (10 g), water (55 g), and acetone (20 g) were
combined with stirring. RAFT agent (30 mg) was added to this
mixture as fine crystals. The mixture was allowed to stir for
24-72 h. After this time, the crystals of RAFT agent were no
longer visible. Liquid (acetone/water mixture, 30 g) was
stripped from the mixture using a rotary evaporator at 30 °C
over 45 min, and the mixture was made back up to volume
with more water (10 g).
Deter m in a tion of Aceton e Resid u e. At the conclusion
of the seed preparation by the acetone transport technique
detailed above, some residual acetone may be left in the latex
despite the fact that acetone/water mixtures are zeotropic.21
To estimate the level of residual acetone, an acetone/water
mixture (same proportions as above) was subjected to rotary
evaporation at 30 °C over 45 min. Additionally, a series of
seven acetone/water standards ranging from 65 to 130 ppm
were prepared gravimetrically. Using a Cary 5 UV-vis
spectrometer (Varian), the carbonyl absorbance of acetone (265
nm) was measured for the standards and unknown. The
standards gave a linear calibration to high precision (R2
>
0.999), indicating that the acetone level in the seed latex was
92 ppm. When this seed was further diluted as described
below, the actual polymerization reactions were carried out
in the presence of 60 ppm acetone.
Hyd r olysis of RAF T Agen t. The dithiocarbonyl functional
group of the RAFT agents may be expected to hydrolyze given
suitable reaction conditions. A solution of RAFT agent (9 ×
10-5 mol dm-3) in ethanol/water mixture (50% w/w) was
prepared and separated into nine aliquots. The samples were
heated to 50 °C (the reaction temperature for the polymeri-
zation experiments described below) for periods between 30
min and 5 h. The hydrolysis of the dithiocarbonyl group was
observed spectroscopically by comparing the peak absorbance
(312 nm) of the CdS group of an unheated sample to each of
the heated samples using a Cary 5 UV-vis spectrometer
(Varian). Over 5 h, the absorbance was reduced by 5%. The