proceeded cleanly at atmospheric pressure, the rate was slow
and significant buildup of hydroxylamine intermediate was
observed. For example, hydrogenation of 16 in aqueous
HCl–MeOH with Pd on carbon catalyst required 9 days for
complete reaction. Moreover, after 2 days, the product mixture
consisted of 3% desired amine 1b and 97% of the corresponding
hydroxylamine intermediate. Interestingly, we discovered that
by adding a small amount of iron powder to the reaction
mixture, hydrogen uptake was enhanced to the point where little
or no hydroxylamine intermediate was observed.13,14 Acceptable
hydrogenation rates were achieved with Pd on carbon catalyst
and addition of catalytic quantities of iron powder (Pd:Fe )
40:1) in EtOAc at 65 °C. Under these conditions, hydrogenation
was complete in 8 h, and product 1b was isolated as a
hydrochloride salt in 77% yield (from 15b).
10 (0.92 kg, 3.94 mol, 1 equiv), CH3CN (9.2 L), NaI (2.37 kg,
15.8 mol, 4 equiv), and triethylsilane (945 mL, 5.92 mol, 1.5
equiv). Trifluoroacetic acid (477 mL, 6.19 mol, 1.57 equiv) was
added at a rate that maintained the temperature below 30 °C;
TMSCl (2.5 L, 19.7 mol, 5 equiv) was added, and the batch
was heated at 70 °C for 3 h. Upon cooling to 55 °C, a solution
of 0.8 M Na2SO3 (4.6 L) was added, and the mixture was
distilled to a final volume of 12 L. A solution of 0.15 M Na2SO3
(4.6 L) was added, and the mixture was stirred at room
temperature overnight. A solution of 1.4 M K2CO3 solution (6
L) was added, and the mixture was cooled to 0 °C. The resulting
solid was collected by filtration and washed with water and
TBME. The filter cake was dried to afford 12 as a tan solid
(749 g, 93% yield): 1H NMR (DMSO-d6, δ) 3.62 (s, 2H), 6.24
(d, 1H, J ) 9.3 Hz), 7.08 (dd, 2H, JHF ) 9 Hz, JHH ) 9 Hz),
7.26–7.19 (m, 4H), 11.39 (br s, 1H); ES+ MS 204 (M + H+,
100); mp 145–147 °C. Anal. Calcd for C12H10FNO·(0.1 H2O):
C, 70.30; H, 5.01; N, 6.83. Found: C, 70.24; H, 4.91; N, 6.78.
5-[(4-Fluorophenyl)methyl]-3-nitro-2(1H)-pyridinone (13).
A 20-L jacketed glass laboratory reactor equipped with me-
chanical stirrer, Na2SO3 scrubber (to remove NOx gases), and
reflux condenser was charged with TFA (4 L), 12 (1.484 kg,
7.30 mol, 1 equiv) and 90% HNO3 (618 mL, 14.6 mol, 2 equiv).
The batch was heated at 72 °C for 1.5 h and then cooled to 24
°C. Water (14.8 L) was added, and the mixture was stirred for
2 h. The mixture was filtered, and the filter cake was washed
with water and dried to afford 13 as a yellow-orange solid (1.11
kg, 61% yield): 1H NMR (DMSO-d6, δ) 3.76 (s, 2H), 7.11 (dd,
2H, JHF ) 8.6 Hz, JHH ) 8.6 Hz), 7.30 (dd, 2H, JHF ) 5.7 Hz,
JHH ) 8.6 Hz), 7.80 (d, 1H, J ) 2.4 Hz), 8.31 (d, 1H, J ) 2.4
Hz), 12.76 (br s, 1H); ES+ MS 249 (M + H+, 100); mp
265–266 °C (dec). Anal. Calcd for C12H9FN2O3 ·(0.1 H2O): C,
57.65; H, 3.71; N, 11.20. Found: C, 57.63; H, 3.59; N, 11.15.
2-Bromo-5-[(4-fluorophenyl)methyl]-3-nitropyridine (15b).
A 20-L jacketed glass laboratory reactor equipped with me-
chanical stirrer, caustic scrubber, and reflux condenser was
charged with 13 (931 g, 3.75 mol, 1 equiv) and 1,2-dichloro-
ethane (5.6 L). A solution of POBr3 (1.18 kg, 4.13 mol, 1.1
equiv) in 1,2-dichloroethane (2.9 L) was added, and the mixture
was heated at 84 °C for 3 h. Additional POBr3 (96 g, 0.33 mol,
0.088 equiv) was added, and heating was continued for 2 h at
which point the mixture was cooled to ambient temperature
and then to 2 °C. A solution of 2 M NaOH (10.2 L) was added
over 30 min, maintaining the temperature below 20 °C. The
organic phase was separated, filtered through celite, and washed
with water (3 L). The organic layer was separated and distilled
to a final volume of 3.9 L at which point it was cooled to 56
°C and diluted with 2,2,4-trimethylpentane (10 L). The mixture
was heated to 80 °C and then cooled slowly to -15 °C. The
resulting solids were collected by filtration, and the filter cake
was washed with 2,2,4-trimethylpentane. Further drying of the
filter cake provided 15b as a sand-like solid (843 g, 72% yield):
1H NMR (DMSO-d6, δ) 4.05 (s, 2H), 7.12 (dd, 2H, JHF ) 8.7
Hz, JHH ) 8.7 Hz), 7.33 (dd, 2H, JHF ) 5.6 Hz, JHH ) 8.7 Hz),
8.37 (d, 1H, J ) 2 Hz), 8.62 (d, 1H, J ) 2 Hz); ES+ MS 313
(M + H+, 100), 311 (M + H+, 100); mp 80–82 °C. Anal. Calcd
for C12H8BrFN2O2: C, 46.33; H, 2.59; N, 9.00; Br, 25.68.
Found: C, 46.38; H, 2.53; N, 8.86; Br, 25.52.
In summary, a scaleable synthesis of 1b was developed
starting from pyridine 8 and aldehyde 9. A 0.523 kg batch of
1b·HCl was prepared in 5 stages and 23% overall yield.
Compounds 1a,b are important intermediates in the synthesis
of 7-benzylnaphthyridinones (e.g., 2) and related HIV-1 inte-
grase inhibitors.
Experimental Section
(4-Fluorophenyl)[6-(methyloxy)-3-pyridinyl]methanol (10).
A 20-L jacketed glass laboratory reactor (graduated volume )
20 L; quench volume ca. 30 L) equipped with mechanical stirrer
and reflux condenser was charged with 8 (1.25 kg, 6.64 mol, 1
equiv) and TBME (12 L). The solution was cooled to -32 °C.
A solution of 2.5 M n-BuLi in hexanes (2.7 L, 6.64 mol, 1
equiv) was added over 30 min while maintaining the temper-
ature below -18 °C. The mixture was stirred for 60 min at
-32 °C. 4-Fluorobenzaldehyde (9) (0.64 L, 6.04 mol, 0.91
equiv) was then added to the lithiate over 30 min while
maintaining the temperature below -23 °C. After stirring for
30 min, the batch was warmed to 0 °C and quenched with 1 M
HCl (8.6 L). The phases were separated and the aqueous layer
was extracted twice with TBME (8.6 and 3.4 L). All combined
organic phases were washed with water (2 L), distilled to a
final volume of 9 L, and then diluted with 2,2,4-trimethylpentane
(12 L). Distillation was continued to a final volume of 12.5 L
at which point the batch was cooled to ambient temperature
and then to -10 °C. The resulting precipitate was collected by
filtration, washed with 2,2,4-trimethylpentane, and dried to
1
afford 10 as a light tan solid (1.05 kg, 74% yield): H NMR
(CDCl3, δ) 3.91 (s, 3H), 5.80 (s, 1H), 6.70 (d, 1H, J ) 8.6
Hz), 7.02 (dd, 2H, JHF ) 8.7 Hz, JHH ) 8.7 Hz), 7.33 (dd, 2H,
JHF ) 5.5, JHH ) 8.6 Hz), 7.51 (dd, 1H, J ) 2.5 and 8.6 Hz),
8.12 (d, 1H, J ) 2.5 Hz); AP+ MS 234 (M + H+, 100);
hydroxylic proton not observed.
5-[(4-Fluorophenyl)methyl]-2(1H)-pyridinone (12). A 20-L
jacketed glass laboratory reactor equipped with mechanical
stirrer, caustic scrubber, and reflux condenser was charged with
(13) Metal salts (including iron) have potential to eliminate hydroxylamine
accumulation during aromatic nitro group reductions; see: Baumeister,
P.; Blaser, H. U.; Studer, M. Catal. Lett. 1997, 49, 219–222.
(14) Catalytic amounts of iron in the presence of noble metal catalysts are
known to facilitate selective hydrogenation of polynitroaromatic
compounds; see: Theodoridis, G.; Manfredi, M. C.; Krebs, J. D.
Tetrahedron Lett. 1990, 31, 6141–6144.
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