Organic Process Research & Development
ARTICLE
148.33. Anal. Calcd for C13H9F3ClN3O2: C, 47.08; H, 2.74; N,
12.67. Found: C, 47.12; H, 2.70; N, 12.64. HRMS m/z Found
332.0424 [M þ H]þ C13H9F3ClN3O2 requires 332.0408. Mp
110ꢀ111 °C. IR (KBr) 3342, 1612, 1541, 1459, 1357, 1286, 1192,
4.93 (s, 2H), 6.90 (s, 1H), 7.22 ꢀ7.34 (m, 5H), 7.57 (s, 2H). 13C
NMR (400 MHz, DMSO-d6): δ 13.83, 52.47, 62.68, 106.30,
120.30 (q, J = 276 Hz), 127.63, 128.04, 128.43, 136.38, 145.93,
148.17 (q, J = 35 Hz), 153.29, 153.43.14 Anal. Calcd for
C16H15F3N4O4: C, 50.01; H, 3.93; N, 14.58. Found: C, 50.02;
H, 3.87; N, 14.55. HRMS m/z Found 385.1136 [M þ H]þ
C16H15F3N4O4 requires 385.1118. IR (neat) 3492, 3334, 3195,
2986, 1722, 1612, 1525, 1422, 1338, 1257, 1153, 1021, 944, 887,
1150, 1056, 970, 867, 756, 701 cmꢀ1
.
Benzyl-(2-chloro-3-nitro-6-trifluoromethylpyridin-4-yl)
carbamic Acid Ethyl Ester (20). A solution of potassium tert-
butoxide (5.84 kg, 52.0 mol) in THF (46.8 kg) at ꢀ10 °C was
added to a solution of chloropyridine 10 (15.7 kg, 47.3 mol) in
THF (257.2 kg) at ꢀ10 °C over 30 min maintaining the
temperature below ꢀ8 °C. The vessel containing the potassium
tert-butoxide solution and the transfer lines were washed through
with THF (27.9 kg), and the resulting mixture was stirred at
ꢀ10 °C for 1 h before a solution of ethyl chloroformate (5.90 kg,
54.4 mol) in THF (29.3 kg) at ꢀ10 °C was added over 30 min,
maintaining the temperature below ꢀ7 °C. The vessel contain-
ing the neat ethyl chloroformate, the ethyl chloroformate solu-
tion and the transfer lines were washed through with THF (14.0
kg) (cooled to ꢀ10 °C in the ethyl chloroformate solution
vessel), and the resulting mixture was stirred at ꢀ10 °C for 1 h.
The reaction was quenched by the addition of water (63 L) over
12 min, maintaining the content temperature less than 25 °C,
followed by the addition of a solution of sodium chloride (22.1
kg) in water (63 L). The resulting mixture was stirred for 15 min
and allowed to separate over 30 min. After a pH check on the
lower layer (acceptable range 5ꢀ9, result = 7.8), the lower layer
was separated and an IPC taken prior to distillation.13 The
mixture was distilled at atmospheric pressure until ∼94 L
remained, and this solution was used in the next step. Data from
a purified sample: 1H NMR (400 MHz, DMSO-d6): δ 1.13 (t, J =
7 Hz, 3H), 4.11 (q, J = 7 Hz, 2H), 5.04 (s, 2H), 7.25ꢀ7.34 (m,
5H), 8.22 (s, 1H). 13C NMR (400 MHz, DMSO-d6): δ 13.75,
52.86, 63.27, 119.65 (q, J = 275 Hz), 120.43, 127.82, 128.11,
128.44, 135.64, 143.07, 143.17, 146.13, 147.46 (q, J = 37 Hz),
152.84. Anal. Calcd for C16H13F3ClN3O4: C, 47.60; H, 3.25; N,
10.41. Found: C, 48.09; H, 3.34; N, 10.33. HRMS m/z Found
404.0635 [M þ H]þ C16H13F3ClN3O4 requires 404.0619. IR
(neat) 3087, 2986, 1730, 1553, 1425, 1310, 1253, 1154, 1011,
839, 739, 704 cmꢀ1
.
Benzyl-(2,3-diamino-6-trifluoromethylpyridin-4-yl)carba-
mic Acid Ethyl Ester (22). Palladium hydroxide on carbon
catalyst (10%, water wet, 0.89 kg) was added to a solution of
aminopyridine 21 (assumed 7.8 kg, 20.3 mol) in EtOH from the
previous step (55 kg) and EtOH (24 kg), followed by a water line
wash (2 L). The mixture was hydrogenated at 20 °C and 7.9 barg
(bar gauge) for 3 h, and a sample was taken for IPC (pass criteria
<5% SM, <2% nitrosointermediate, >80%product, resultsof SM =
1.3%, nitroso intermediate = 0.87% and product = 98%). The
catalyst was removed by recirculation over a Gauthier filter. The
filtrate was collected and the Gauthier filter washed by recircula-
tion with EtOH (50 kg) and combined with the original filtrate.
The above process was repeated at the same scale (with IPC
results of SM = 1.2%, nitroso intermediate = 0.85% and product =
98%), and the EtOH filtrates from both streams were combined
using additional EtOH (totalling 25 kg) as line washes.
The mixture from the combined streams was distilled at
reduced pressure (temperature maintained below 50 °C) until
a volume of approximately 36 L remained. t-BME (261 kg) was
added and the mixture distilled until a volume of approximately
180 L remained. t-BME (132 kg) was added and the mixture
distilled until a volume of approximately 180 L remained. t-BME
(130 kg) was added and the mixture distilled until a volume of
approximately 180 L remained. t-BME (130 kg) was added and
the mixture cooled to 0 °C at a rate of 1 °C/min, and the mixture
granulated at 0 °C for 1 h. The mixture was then filtered and
washed twice with t-BME (39 kg and 37 kg). The resulting solid
was dried at 55 ꢀ 65 °C for 16 h (result t-BME = 0.15%, EtOH =
none detected) to give diaminopyridine (11.3 kg, 31.9 mol, 67%
over the three transformations from chloropyridine 10).
949, 880, 759, 702 cmꢀ1
.
1H NMR (400 MHz, DMSO-d6): δ 1.12 (m, 3H), 4.09 (m,
2H), 4.25 (m, 1H), 5.03 (m, 1H), 5.43 (br s, 1H), 6.16 (br s, 1H),
6.33 (s, 1H), 7.22ꢀ7.31 (m, 5H). 13C NMR (400 MHz, DMSO-
d6): δ 14.47, 50.73, 61.30, 110.87, 122.39 (q, J = 272 Hz), 127.29,
128.05, 128.25, 129.54, 129.95 (q, J = 33 Hz), 137.66, 149.85,
154.78.14 Anal. Calcd for C16H17F3N4O2: C, 54.24; H, 4.84; N,
15.81. Found: C, 53.32; H, 4.71; N, 15.45. HRMS m/z Found
355.1372 [M þ H]þ C16H17F3N4O2 requires 355.1376. IR
(KBr) 3486, 3439, 3383, 3311, 3215, 2928, 1687, 1607, 1493,
(2-Amino-3-nitro-6-trifluoromethylpyridin-4-yl)-benzyl-
carbamic Acid Ethyl Ester (21). An 0.880 M ammonia solution
(31.9 kg) was added to a solution of ethyl carbamate 20
(assumed 18.1 kg, 44.9 mol) in THF (∼94 L) from the previous
step at 50 °C over 40 min maintaining the temperature in the
range 45ꢀ50 °C. The lines were washed with water (15 L) and
the resulting mixture stirred at 50 °C for 24 h. The mixture was
cooled to 20 °C and an IPC taken (pass criteria <5% SM, result of
15%). The mixture was heated to 50 °C, and 0.880 M ammonia
solution (4.0 kg) was added, maintaining the temperature in the
range 45ꢀ50 °C. The lines were washed with water (5 L), and
the resulting mixture was stirred at 50 °C for 17 h and cooled to
20 °C; a sample was taken for IPC (pass criteria <5% SM, result
of SM = 3%). A solution of sodium chloride (25.3 kg) in water
(72.4 L) was added, the mixture was stirred for 1 h 15 min and
then allowed to separate for 5 h 30 min. The aqueous layer was
removed and the organic layer distilled to a volume of ∼54 L.
Absolute EtOH (287 kg) was added and the resulting mixture
distilled to a volume of ∼54 L. Absolute EtOH (209 kg) was
added and the resulting mixture distilled to a volume of ∼163 L
to give a solution of aminopyridine 21 in EtOH (110 kg) that was
used in the next step. Data from a purified sample: 1H NMR (400
MHz, DMSO-d6): δ 1.09 (t, J = 7 Hz, 3H), 4.04 (q, J = 7 Hz, 2H),
1436, 1337, 1278, 1142, 1010, 964, 871, 767, 699, 663 cmꢀ1
.
4-Amino-1-benzyl-6-trifluoromethyl-1,3-dihydroimidazo
[4,5-c]pyridin-2-one (1). A suspension of diaminopyridine 22
(11.3kg, 31.9mol) inglacial AcOH(108 kg) was heated to100 °C
and maintained at that temperature before being cooled to 20 °C
at a rate of 2 °C/min. A sample was taken for IPC (passcriteria SM
< 1%, result of SM = 0.41%). The mixture was filtered and washed
with glacial AcOH (24.4 kg) and absolute EtOH (18.0 kg). The
resulting solid was dried at 55ꢀ65 °C for 29 h to give API PF-
4171455 1 (8.8 kg, 28.5 mol, 89%). 1H NMR (400 MHz, DMSO-
d6): δ 5.02(s, 2H), 6.22 (s, 2H), 7.00 (s, 1H), 7.21ꢀ7.32 (m, 5H),
10.77 (s, 1H). 13C NMR (400 MHz, DMSO-d6): δ 43.69, 93.62,
111.24, 122.10 (q, J = 274 Hz), 127.26, 127.54, 128.66, 135.34,
136.76, 137.47 (q, J = 33 Hz), 143.76, 153.55. Anal. Calcd for
795
dx.doi.org/10.1021/op200021a |Org. Process Res. Dev. 2011, 15, 788–796