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W. Fu et al. / Journal of Catalysis 330 (2015) 423–433
4,6-dimethyldibenzothiophene [47]. As an extension of this work,
we report here a facile method for synthesizing mesoporous
ZSM-5 (MZSM-5) at low cost at a large scale. After loading nickel
(or cobalt) and molybdenum, followed by sulfidation, the
MZSM-5-supported metal sulfide catalysts (NiMoS/MZSM-5 and
CoMoS/MZSM-5) exhibit high activity in the deep hydrogenation
of bulky aromatic phenanthrene under mild conditions (280 °C
CoMoS/NB-MOR, and CoMoS/
EDTA was 1:2:1 and the Mo loading was 12.0 wt.%. MZSM-5- and
-Al2O3-supported Ni (3.7 wt.%) and Mo (12.0 wt.%) catalysts were
c-Al2O3. The molar ratio of Co/Mo/
c
prepared in the same way.
MZSM-5-supported Pd catalyst (Pd/MZSM-5) was prepared by
incipient wetness impregnation of MZSM-5 with an aqueous solu-
tion of [Pd(NH3)4]Cl2. After impregnation, the sample was dried in
air at ambient temperature for 20 h and further dried at 120 °C for
12 h. The dried sample was finally calcined at 450 °C for 4 h. The Pd
loading of this catalyst was 3.0 wt.%.
and 5 MPa), as compared with conventional NiMoS/c-Al2O3 and
Pd catalysts supported on MZSM-5 (Pd/MZSM-5). This work pro-
vides a new opportunity for the preparation of series of highly
active hydrogenation catalysts for the deep saturation of polyaro-
matics. This is of great significance for increasing fuel quality and
controlling undesirable emissions in exhaust gases.
2.3. Characterization
An X-ray diffraction (XRD) pattern was obtained with a RIGAKU
UltimalV diffractometer using Cu
Ka radiation. Nitrogen
2. Experimental
physisorption was conducted at ꢁ196 °C on a Micromeritics ASAP
2020 M apparatus. The sample was degassed for 8 h at 300 °C
before the measurement. Specific surface area was calculated from
the adsorption data using the Brunauer–Emmett–Teller (BET)
equation. The pore size distribution was calculated according to
the Barrett–Joyner–Halenda (BJH) model using adsorption data.
Fourier transform infrared spectroscopy (FT-IR) of the MZSM-5
sample was performed on a Bruker TENSOR 27 equipped with a
reactor cell. To investigate the surface properties of the MZSM-5,
the sample was outgassed overnight at 450 °C and 7.5 Pa before
IR measurement. Thermogravimetric (TG) analyses of the fresh
and spent catalysts were carried out from 40 to 900 °C at
10 °C minꢁ1 under flowing air (20 mL minꢁ1) on a STA6000 instru-
ment. For the spent catalysts, the sample was thoroughly washed
with ethanol and dried at 60 °C for 12 h before TG analysis. The
acidity of the sulfided catalysts was measured using stepwise
temperature-programmed desorption of ammonia (NH3-STPD) on
a Micromeritics ASAP2920 instrument. A 200-mg sample was
placed in a quartz tube and pretreated in a helium stream at
450 °C for 2 h. After the sample was cooled to 120 °C, NH3–He
mixed gas (10 vol.% NH3) was passed over the sample for 30 min.
After removal of the physically adsorbed NH3 by flowing helium
for 2 h at 120 °C, the sample was treated as follows: (1) increasing
the temperature from 120 to 180 °C at a rate of 10 °C minꢁ1 and
holding at 180 °C for 30 min, (2) increasing the temperature from
180 to 250 °C at a rate of 10 °C minꢁ1 and holding at 250 °C for
30 min, (3) increasing the temperature from 250 to 300 °C at a rate
of 10 °C minꢁ1 and holding at 350 °C for 30 min, and (4) increasing
the temperature from 350 to 800 °C at a rate of 10 °C minꢁ1 and
holding at 800 °C for 30 min. The desorbed NH3 was collected in
dilute hydrochloric acid and titrated with a dilute sodium hydrox-
ide solution to determine the acidic site density of the samples.
Temperature-programmed reduction (TPR) of the dried catalysts
was also conducted on a Micromeritics ASAP2920 instrument
equipped with a cold trap (ꢁ80 °C, filled with a mixture of iso-
propanol and liquid nitrogen) that was installed in front of the
TCD entrance. Thus, the products caused by decomposition of
the EDTA and metal precursor in the sample could be trapped in the
cold trap (discussed in the Supporting Information; see Fig. S1). A
dried sample (50 mg) was placed in a quartz tube and heated to
1000 °C at 15 °C minꢁ1 in a H2–Ar (10 vol.% H2) gas mixture stream.
The UV–vis diffuse reflectance spectra (UV–vis DRS) were
obtained on a Perkin-Elmer Lambda25 spectrometer with an
integration sphere. The Raman spectra were measured with a Ren-
ishaw Raman 2000 microprobe (532 nm laser excitation). X-ray
photoelectron spectroscopy (XPS) was performed on an ESCALAB
MK II system. Before analysis, the dried catalyst was sulfided in
mixed H2S–H2 gas with 10% H2S (60 mL minꢁ1, STP) at 400 °C for
180 min. After sulfidation, the catalyst was purged by He
(99.999%, 80 mL minꢁ1) at 400 °C for 60 min. After cooling to room
temperature, the sulfided catalyst was transferred under a helium
2.1. Material synthesis
MZSM-5 was synthesized hydrothermally from an aluminosili-
cate gel with a molar composition of Al2O3/50SiO2/16.2Na2O/
0.015RCC/1490H2O, where RCC was a random cationic copolymer
that contained quaternary ammonium groups and was synthesized
using cheap starting materials [47]. In a typical run, 20.4 L of water
glass was mixed with 23.2 L NaOH aqueous solution (2.1 wt.%) fol-
lowed by 3.0 L RCC. After stirring at room temperature for 2 h,
22.2 L acidic Al2(SO4)3 aqueous solution (3.7 wt.%) was added.
The mixture was further stirred for 2 h to yield an aluminosilicate
gel. The gel was transferred into a stainless steel autoclave (100 L)
for dynamic crystallization at 170 °C for 3 days. After filtration and
washing, the sample was dried at 120 °C overnight and calcined in
air at 550 °C for 5 h. Mesopore-free ZSM-5 was synthesized by the
same procedure except for the absence of RCC. Nanofiber bundles
of mordenite (NB-MOR) with mesoporous structure were synthe-
sized according to a previous work [47].
2.2. Catalyst preparation and pretreatment
The NiMo catalysts were prepared by an incipient wetness
impregnation method using an ammonia solution containing required
amounts of ammonium heptamolybdate ((NH4)6Mo7O24ꢂ4H2O),
nickel nitrate (Ni(NO3)2ꢂ6H2O), and ethylenediaminetetraacetic
acid (EDTA). The molar ratio of Ni/Mo/EDTA was 1:2:1 and the
Mo loading was 12.0 wt.%. The pH value of the impregnation
solution was about 11. MZSM-5, ZSM-5, NB-MOR, and c-Al2O3 in
powder form were used as supports to prepare the catalysts.
After impregnation, the sample was dried under ambient condi-
tions for 20 h and subsequently dried at 120 °C for 12 h without
calcination. The dried powder catalyst sample was tableted
(15 MPa) and crushed and sieved to form 40–60 mesh particles.
The dried particle sample was directly presulfided in a gas mixture
of H2–H2S (10 vol.% H2S) from room temperature to 400 °C at a
heating rate of 2 °C minꢁ1 and kept for 3 h at 400 °C before cat-
alytic testing. The dried catalysts with MZSM-5, ZSM-5, NB-MOR
and
NiMo/ZSM-5, NiMo/NB-MOR, and NiMo/
respondingly, the sulfided catalysts were designated as NiMoS/
MZSM-5, NiMoS/ZSM-5, NiMoS/NB-MOR, and NiMoS/ -Al2O3,
c-Al2O3 supports were designated as NiMo/MZSM-5,
c
-Al2O3, respectively. Cor-
c
respectively. To investigate the relationship between the active
phase morphology and the hydrogenation activity on the
MZSM-5-supported NiMo catalysts, the catalysts with different
Mo loadings (3.0 and 6.0 wt.%) were prepared by the same
procedure, and the sulfided catalysts were designated as
NiMoS/MZSM-5-L and NiMoS/MZSM-5-I. MZSM-5-, NB-MOR-,
and
c-Al2O3-supported CoMo catalysts were prepared similarly.
The sulfided catalysts were designated as CoMoS/MZSM-5,