Chem. Pap.
Effect of phenylacetonitrile and resting cell
concentrations on phenylacetic acid production
confirmed that most MG nitrilase was expressed as inclu-
sion bodies (data was not shown). To enhance recovery of
the soluble form of MG nitrilase, cultivation of the E. coli/
MG was performed at lower temperatures. Compared to
cultivation at 20 °C, the maximum cell mass and nitrilase
production were both obtained at 30 °C. Therefore, 30 °C
was chosen as the optimal cultivation temperature.
The hydrolysis was performed with substrate concentra-
tions ranging from 25 to 150 mM in a 5-mL reaction
system which contained sodium phosphate buffer
(100 mM, pH 8.0), the resting cells (400 U/mL), and
ethanol (10% v/v) at 30 °C for 10 min. The concentration
of product was determined by HPLC analysis. To obtain
complete conversion, different concentrations of resting
cells (200–600 U/mL) were used in the reaction and the
conversion was determined after 30 min of hydrolysis.
Effect of IPTG concentration in induction
To determine the optimal concentration of IPTG for
induction during the cultivation period, varying concen-
trations of IPTG (0.025, 0.05, 0.1, 0.2, and 0.4 mM) were
used for induction (Table 2). First, in the IPTG concen-
tration range of 0.025–0.1 mM, nitrilase production
increased with increasing IPTG concentration, indicating
that the IPTG concentration for culture induction was not
saturated. In the IPTG concentration range of 0.1–0.4 mM,
a reduction of nitrilase production was observed, which
was probably caused by IPTG inhibition of cell growth.
Maximum nitrilase production and specific activity were
obtained at 0.1 mM IPTG. Therefore, 0.1 mM IPTG was
used as the optimal induction concentration.
Fed-batch production of phenylacetic acid
The fed-batch reaction (300-mL scale) with periodic or
continuous substrate feeding mode was performed in a
500-mL three-necked round-bottom flask. The reaction
temperature was maintained at 30 °C in a water bath. A
pH auto-controller was used to maintain the pH value
between 7.9 and 8.1 by addition of ammonia. The agita-
tion speed was set at 300 rpm. The reaction mixture
(300 mL) containing sodium phosphate buffer (100 mM,
pH 8.0), resting cells (400 U/mL), and ethanol (10% v/v)
was incubated at 30 °C for 20 min; then the reaction was
initialized by addition of 100 mM substrate. In periodic
substrate feeding mode, phenylacetonitrile (100 mM) was
fed into the reaction mixture when the last batch of
substrate was completely converted. In continuous sub-
strate feeding mode, phenylacetonitrile feeding was star-
ted after 30 min with a rate of 23 mL/L h. To monitor the
reaction process, samples were taken at intervals and
analyzed by HPLC.
Optimization of medium composition
In order to obtain a large quantity of the protein of interest,
a modified fermentation medium (FM) was designed based
on TB broth. The effect of glycerol concentration on
nitrilase production was investigated (Table 3). Increasing
the glycerol concentration led to an apparent enhancement
of cell mass. However, excess glycerol (15 mM) resulted in
reduced nitrilase production. Maximum nitrilase produc-
tion was obtained with addition of 7 mM glycerol. Com-
paring addition of 7 mM glycerol with no addition,
although the specific activity was reduced to approximately
86%, more than twofold greater cell mass was obtained.
Taking into account the effects on nitrilase production,
specific activity, and cell mass, addition of 7 mM glycerol
to the FM medium was chosen for high cell density
cultivation.
Analytical methods
The formation of phenylacetic acid was analyzed by HPLC
using a Zorbax SB-Aq column (4.6 mm 9 250 mm, 5 lm)
(Agilent Technologies, Ltd., USA) eluted with methanol/
water/phosphoric acid (40:60:0.1 v/v/v) with a flow rate of
0.8 mL/min. Peaks were detected with a UV detector at
210 nm.
Fermentation in a bioreactor
Results and discussion
Based on the optimization results in shake flasks, 2-L fed-
batch fermentation was performed in a 7-L fermenter to
further enhance nitrilase production and cell mass. The
growth and nitrilase production profiles of E. coli/MG are
shown in Fig. 1. The maximum nitrilase production was
obtained after 28 h of fermentation, and then a decrease of
nitrilase production was observed. Finally, cell mass of
35.9 mg/mL dcw and 2310 U/mL nitrilase production
were obtained. Compared to the results obtained with shake
Effect of temperature in cultivation
To determine the optimal temperature for MG expression,
the effects of cultivating the recombinant cells at 20, 30,
and 37 °C were investigated (Table 1). The minimum
nitrilase production was obtained at 37 °C after 28 h of
cultivation. SDS-PAGE analysis of the resting cells
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