I.I. Junior et al. / Journal of Molecular Catalysis B: Enzymatic 77 (2012) 53–58
57
(RMIM), reactions under continuous flow conditions imply that the
sample variation sample of 98%, 99% and 91% for esters production
is attributed to the independent variables and can be explained by
the model accuracy.
R values as 0.99 for batch reaction to R. miehei (RMIM), 0.99 for
batch reactions to T. lanuginosus (TL IM) and 0.95 for continuous
flow conditions of R. miehei (RMIM) suggest a satisfactory repre-
sentation of the process model and a good correlation between
experimental results and theoretical values predicted by the model
equation. The closer to 1 the R value (correlation coefficient) indi-
cates the best correlation between experimental and predicted
values.
(including the buffer solutions) was added to a tube containing
0.6 mL of n-heptane and 1 mL of cupric acetate-pyridine (5%, w/v,
pH 6.0). The final solutions were vigorously mixed for 30 s in vor-
tex, and the upper organic phase was measured by a UV/visible
spectrophotometer at 715 nm. Each reaction was analyzed in
triplicate, and content conversion, calculated according to the
percentage difference for the absorbance shown by the stock solu-
tion.
4.4. Continuous flow reaction procedure
A 1 L HPLC bottle was equipped with desired reaction mixture
in heptane and a stir bar. The starting mixture was stirred for 5 min,
while the X-Cube (ThalesNano) instrument was equipped with the
packed bed reactor containing immobilized lipase (0.6 mL volume,
70 mm × 4 mm). The reaction parameters/temperature (40–60 ◦C),
0.1–3.0 mL/min flow rate and pressure (10 bar) were selected on
the flow reactor, and processing was started, whereby only pure
solvent (heptane) was pumped through the system until the instru-
ment had achieved the desired reaction parameters and stable
processing was assured. At that point the inlet tube was switched
from the solvent flask to the 1 L HPLC bottle containing the freshly
prepared reaction mixture. After processing through the flow reac-
tor, the inlet tube was dipped back into the flask containing pure
heptane and processed for 10 min further, thus washing from the
system any remaining reaction mixture. The excess of heptane was
removed under vacuum, and the product was obtained and ana-
lyzed by GC.
Fig. 2A and B shows the surface response graphs for batch reac-
tions of R. miehei (RMIM) and T. lanuginosus (TL IM), respectively.
The surface is framed in the reaction under continuous flow condi-
tions catalyzed by the enzyme R. miehei (RMIM), Fig. 2C shows the
negative effect of variable flow that was discussed.
The final step for monostearin synthesis was accomplished by
1,2-O-isopropylidene cleavage using boric acid as standard proce-
dure described over literature.
3. Conclusion
In conclusion, we developed an efficient biocatalytic method
under continuous flow conditions that add value to an acid residue
of oil palm refining process. Results presented show that both batch
and continuous flow conditions can lead to the desired product,
but the process flow productivity is better than the batch process,
since good yields can be obtained (73%) with short residence times
(1 min).
4.5. Batch reactions procedure
4. Experimental
The fatty acid residue was melted in a water bath at 60 ◦C until
form a homogeneous oil mixture. Then, a stock solution was pre-
pared in order to avoid pipeting errors. In a flask, the appropriate
amount of fatty acid residue and R,S-1,2-O-isopropylidene glycerol
in proportions of 1:1 (75 mM) were dissolved in n-heptane, enough
to complete 100 mL. The esterification reactions were performed
in 2 mL cryotubes, whose were poured 1 mL of stock solution,
followed by the addition of appropriate enzyme (1%, w/w). Each
reaction was done in triplicate. The cryotubes were finally incu-
bated in shaker at 250 rpm and 60 ◦C during 4 h. The conversion
were measured by a modification of the Lowry and Tinsley method
and then analyzed by GC–MS to be confirmed.
4.1. Materials
Heptane was purchased from Tedia Co., (R,S)-1,2-
isopropylidene glycerol from Sigma–Aldrich as well as all
chromatographic standards. Stearic acid (>98%) was purchased
from Vetec Ltda. Immobilized lipase (triacylglycerol hydrolase, EC
3.1.1.3; Lipozyme IM-20, 25 BIU/g) from R. miehei, supported on
a macroporous weak anionic exchange resin beads and Lipozyme
TL IM (lipase from T. lanuginosus, 35 BIU/g) were purchased from
Novozymes.
4.2. GC–MS analysis
GC–MS analysis was performed by using modified method from
EN 14105. Free fatty acids and (R,S)-1,2-isopropylidene glycerol
were transformed into more volatile silylated derivatives in pres-
ence of pyridine and N-methyl-N-trimethysilyltrifluoroacetamide
(MSTFA). All GC–MS measurements were carried out in duplicate
using a DB 5–HT (Agilent, J & W. Scientific®, USA) capillary col-
umn (10 m × 0.32 mm × 0.1 m). The quantifying was done based
on calibration curves with internal standards. The GC–MS sam-
ples were prepared by dissolving 0.1 g of the final product on 1 mL
of n-heptane. 100 L of this solution and pyridine solutions of
butanetriol (1 mg/mL) and tricaprine (8 mg/mL), used as internal
standards, were added on a flask forward by an addition of 100 L
of MSTFA. After 15 min, these reactants were dissolved on 8 mL de
n-heptane. 1 L of this sample was then injected into a Shimadzu
CG2010 equipment.
4.6. Statistical analysis
The experimental designs and results analysis were carried out
using the software Statistica 6.0 (Statsoft, Inc., USA), according
with the significance level established to obtain the mathemati-
cal model. The significance of the regression coefficients and the
associated probabilities, p(t), were determined by Student’s t test;
the model equation significance was determined by Fisher’s F test.
The variance is given by the multiple determination coefficients,
R2.
Acknowledgments
We thank CAPES (Coordenac¸ ão de Aperfeic¸ oamento de Pessoal
de Nível Superior), CNPq (Conselho Nacional de Desenvolvimento
Científico e Tecnológico), FAPERJ (Fundac¸ ão Carlos Chagas Filho de
Amparo a Pesquisa do Estado do Rio de Janeiro) and FINEP (Agência
Financiadora de Estudos e Projetos) for financial support. We also
thanks Companhia Refinadora da Amazônia (Agropalma) for the
acidic residue from palm oil refining process.
4.3. Lowry–Tinsley analysis
The esterification rate was also measured using a modifi-
cation of the Lowry and Tinsley assay. The depletion of fatty
acid was monitored as follows: 0.30 mL of the reaction solution