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Before the introduction of zirconium, the dealuminated zeolites
were activated for 8 h at 423 K to remove adsorbed water. The
approaches those achieved in
(350 mgLꢀ1 hꢀ1).[29]
a
two-step process
samples (3 g) were then added to
a solution of 24.0 g of
ZrOCl2·8H2O in 170 g of DMSO. The solution was heated at 403 K
for 12 h and then added to 1 L of deionized water. The final sus-
pension was filtered, rinsed with water and dried at 353 K. The cal-
cination procedure was as follows: ramp at 3 Kminꢀ1 to 473 K,
dwell for 6 h, ramp at 3 Kminꢀ1 to 823 K and dwell for 6 h. The
samples were designated as Zr(y)BEA(x), were x is Si/Al ratio in the
parent zeolite and y corresponds to the Zr content (in wt%) in the
sample.
The hydrothermal synthesis of ZrBEA zeolite with a Si/Zr ratio of
100 was performed according to a previously reported proce-
dure.[50] The as-synthesized material was calcined at 823 K for 5 h
under a flow of dry air. The sample was denoted as ZrBEA-HT.
All catalysts were doped with 1 wt% of silver by incipient wetness
impregnation with a AgNO3 solution followed by calcination and
reduction under a flow of hydrogen. Elemental analysis confirmed
the silver content to be within 0.9–1.1 wt%. After the introduction
of silver, “Ag/” was added as a prefix to the name of the catalyst.
Conclusions
A new approach for the preparation of highly efficient Ag/
ZrBEA catalyst for butadiene synthesis from ethanol has been
proposed. The method involves post-synthetic treatment of
dealuminated BEA zeolite with ZrOCl2 in DMSO solution under
reflux conditions. The FTIR and 29Si MAS NMR analysis indicates
that the terminal isolated silanol groups are involved in the Zr
grafting process. Silanol nests generated during the dealumi-
nation of BEA have a very low, if any, contribution to Zr graft-
ing. The materials obtained contain only open Zr Lewis sites
(Zr(OSi)3OH) as confirmed by FTIR spectroscopy of adsorbed
carbon monoxide. Closed Zr Lewis sites are not detected,
probably owing to the low involvement of silanol nests in the
grafting process.
The content of the open Lewis sites correlates with the
amount of Zr atoms grafted. It does not depend on the con-
centration of Al in the parent zeolite or the amount of nests
formed during the dealumination. On the contrary, it is gov-
erned by the size of the zeolite crystal; the smaller the crystal
size, the higher the amount of terminal silanols, the higher the
content of Zr Lewis sites.
Catalyst characterization
The elemental analysis was performed using energy dispersive X-
ray fluorescence spectroscopy (EDXRF). Prior to the analysis the
samples were mixed with B(OH)3 and pressed in self-supporting
wafers. The wafers were analyzed using a Thermo Scientific ARL
Perform’x WDXRF spectrometer. N2 sorption–desorption isotherms
were measured at 77 K using a Micromeritics ASAP-2000 automatic
surface area and pore size analyzer. Scanning electron microscopy
(SEM) images of samples were obtained on a LEO EVO 50XVP
(Zeiss) microscope. Powder X-ray diffraction (XRD) patterns of the
samples were recorded on a Bruker PHASER D2 diffractometer
using CuKa radiation at a wavelength of 1.5456 ꢁ. 29Si solid-state
MAS (magnetic angle spinning) NMR spectroscopy was performed
using a Bruker Avance-400 spectrometer, operating at a resonance
frequency of 79.46 MHz with a spinning rate of 10 kHz, pulse
length of 3 ms, and recycle time of 20 s. The 29Si chemical shifts are
reported relative to tetramethylsilane.
The acidic properties were studied by FTIR spectroscopy of the ad-
sorbed CO. IR spectra were recorded on a Nicolet Protꢂgꢂ 460 FTIR
spectrometer at a 4 cmꢀ1 optical resolution. Prior to the measure-
ments, the catalysts were pressed in self-supporting discs and acti-
vated in the IR cell attached to a vacuum line at 723 K for 4 h. A
low temperature vacuum cell cooled with liquid nitrogen was used
for CO adsorption measurements. The pressure was measured by
a Barocell gauge. Difference spectra were obtained by the subtrac-
tion of the spectra of the activated samples from the spectra of
samples with the adsorbate. The subtraction was performed using
the OMNIC 7.3 software package.
It is proposed that the post-synthetic treatment of dealumi-
nated BEA zeolite with ZrOCl2 in DMSO leads to Zr grafting
preferentially to the terminal silanols on the external surface of
the zeolite crystals, which yields highly accessible Zr(OSi)3OH
open sites with high Lewis acidity. These sites are shown to be
extremely active in the synthesis of butadiene from ethanol.
The initial rates of ethanol conversion into butadiene over Ag-
promoted ZrBEA catalysts shows a linear correlation with the
amount of these sites. The Ag/ZrBEA catalysts synthesized
using the post-synthesis modification show significant advan-
tages over Ag/ZrBEA catalysts synthesized by a conventional
hydrothermal procedure.
The best catalyst performance in terms of butadiene forma-
tion rate (3 mmolgꢀ1 sꢀ1) was observed over Ag(3.5)/ZrBEA(75),
which has the smallest crystal size and the highest content of
Zr open sites. This catalyst shows the highest productivity of
butadiene synthesis (0.58 ggꢀ1 hꢀ1) under steady state condi-
tions at a selectivity close to 60%.
Experimental Section
Evaluation of catalyst performance
Preparation of the catalysts
Catalytic experiments were performed in a flow-type fixed-bed re-
actor under atmospheric pressure. In a typical experiment, 2 g of
catalyst (size fraction 0.5–1 mm) was packed into the quartz tubu-
lar reactor and purged with nitrogen at 873 K for 0.5 h followed by
subsequent reduction in a flow of hydrogen at 593 K. Ethanol
(95 wt%) was used as a feed. The reaction mixture was fed using
a syringe pump (Razel). Helium was used as a carrier gas (molar
ratio EtOH/He=1). The weight hourly space velocity (WHSV) was
varied from 1.2 to 3.0 hꢀ1, the reaction temperature was 593 K.
Gaseous products were analyzed on a Crystal 2000M gas chroma-
BEA zeolites with a Si/Al ratio of 19, 25, 38 and 75 (supplied by
Zeolyst and denoted as BEA(x), where x is the Si/Al ratio) were
dealuminated by stirring 10 g of the parent material in 300 mL of
10m aqueous HNO3 solution at 363 K for 8 h. The resultant suspen-
sions were diluted with 1 L H2O and filtered. The samples were
washed thoroughly with water and dried at 333 K overnight. The
dealumination procedure was repeated four times. The samples
were designated as DeAlBEA(x), where x is Si/Al ratio in the parent
zeolite.
ChemSusChem 2016, 9, 1 – 11
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