170
A. Corma et al. / Journal of Catalysis 257 (2008) 163–171
Table 8
Increasing the acrolein selectivity requires minimizing any sec-
ondary reaction that leads to hydrogenated products or coke—that
is, limit the amount of hydrogen transfer.
Coke yield compared with heat balance needs
Glycerol dilution
% coke yield on feed
% coke on carbon in feed
20 wt%
50 wt%
85 wt%
7.9
6.3
3.7
101
32
11
4. Conclusion
In this paper, we have demonstrated how dehydration on a
zeolite-based catalyst in a moving-bed reactor can be used to
produce acrolein and other oxygenated chemicals from glycerol.
These oxygenated compounds are typically produced from the ox-
idation of nonrenewable petroleum derived feedstocks. The pro-
cess is based on standard FCC technology. We used a moving-bed
reactor (Microdowner reactor) and a fixed-bed reactor (Microac-
tivity test reactor) to test an equilibrated FCC catalyst (ECat) and
process, to estimate the heat requirement to vaporize and heat
up the glycerol solution;
• The heat of combustion of coke;
• The enthalpy of the reaction and the conversion.
◦
We assumed a feed temperature of 70 C and a reaction temper-
◦
ature of 350 C. The heat of combustion (complete combustion) is
◦
a ZSM5-based catalysts at temperatures of 290–650 C and catalyst
31,500 kJ/kg for carbon and 115,000 kJ/kg for hydrogen, and we
assumed 8 wt% hydrogen in coke. The reaction enthalpy was es-
timated to be slightly endothermic (10 kJ/mol). In any case, an
enthalpy value of 100 kJ/mol would not change the results sig-
nificantly, because this value is very small compared with the va-
porization and heating needs. Finally, the glycerol conversion was
considered complete. Calculations based on the foregoing assump-
tions led to the results presented in Table 8.
residence times of 0.5–30 s. The microdowner reactor simulates
the industrial fluid catalytic cracking process. The highest yield of
acrolein (55–61% molar carbon yield) was obtained at 350 C with
◦
the ZSM5 zeolite-based catalyst, at low catalyst-to-oil ratios (6–11)
and contact times of 0.5–2 s, which correspond to weight hourly
space velocities of 300–1300 h−1. Water did not significantly in-
fluence the yield of acrolein, and we were able to obtain high
yields of acrolein (55% and 62%) with aqueous glycerol solutions
ranging from 20 to 85 wt% glycerol. Increasing the temperature
We calculated the theoretical coke yield (referred to the amount
of feed) needed to maintain the autothermal process for several
glycerol concentrations and compared this value to the amount
of carbon (39.1% carbon in glycerol) present in the feed. Table 8
shows that processing diluted solutions of glycerol would require
burning an amount of coke similar to the amount of carbon
present in the feed; thus, to keep the process autothermal, all of
the carbon would be converted to coke, and hardly any valuable
chemicals would be formed. Consequently, an external heat source
is needed in this case. In contrast, with concentrated solutions,
such as those produced directly during the transesterification of
oils, the autothermal process would require conversion of only 10%
of the carbon present in the glycerol to coke, a yield similar to
◦
◦
from 350 C and 500 C caused a partial shift toward the produc-
tion of acetaldehyde. The advantage of using a moving-bed reactor
is that the catalysts can be continuously separated and regenerated
while producing the energy to keep the reaction. Future improve-
ments to catalyst and process improvements promise to achieve
higher yields of oxygenates.
Acknowledgments
Financial support was provided by CICYT (project MAT2006-
14274-C02-01) and BIOeCON BV.
◦
the experimental yield obtained in previous tests at 350 C with
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