Homogeneous Catalysis in Supercritical Fluids
J. Am. Chem. Soc., Vol. 118, No. 2, 1996 345
3) catalyzed by RuH2[P(C6H5)3]4, RuCl2[P(C6H5)3]3, and other
catalyst precursors has been reported,25,28,44-47 the highest yield
of DMF being 3400 TON at 130 °C.44
CO2 + H2 + B f [BH][O2CH]
(1)
Although this reaction and variations thereof have been known
for 2 decades,25-27 efficient systems for its homogeneous
catalysis have only recently been reported,28 especially by the
team of Leitner et al.29-33 Surprisingly, the highest conversion
(TON ) 3400)31 has been obtained with water as the solvent
(TON ) turnover number, mol of product/mol of catalyst).34
We have reported in a preliminary communication that the
hydrogenation of CO2 is particularly efficient if the CO2 is in
the supercritical state.11,12 Since then, we have expanded the
range of conditions and additives tested and investigated a
number of other factors which influence rate and yield.
The related syntheses of alkyl formate18,19 and formamides17,20
from scCO2 have also been investigated in our laboratory.
Methyl formate is used for the industrial synthesis of formic
acid and DMF, as well as for other applications.35 It can be
produced by the base-catalyzed carbonylation of methanol with
CO, the currently used industrial process, by methanol dehy-
drogenation36 or by hydrogenation of CO2 in the presence of
methanol (eq 2).28
CO2 + H2 + NHR2 f HCONR2 + H2O
(3)
In this report, we present the details of our research using
scCO2, emphasizing the often dramatic effects of phase changes
on reaction behavior and the strong promoting ability of
additives.
Experimental Section
Materials and Methods. The compounds RuH2[P(C6H5)3]4,48 RuH2-
[P(CH3)3]4 (1),49 RuCl2[P(CH3)3]4 (2),50,51 RuCl(O2CCH3)[P(CH3)3]4
55
(3),52 trans-RuCl2(dmpe)2,53 trans-RuHCl(dmpe)2,54 and [RhCl(nbd)]2
and the carbamates56 were prepared by literature methods (nbd ) 2,5-
norbornadiene; dmpe ) (CH3)2PCH2CH2P(CH3)2). Note that complex
1 is light-sensitive and should be stored in the dark. Ru3(CO)12 (Strem)
was used as received. The catalyst precursors and the alkylphosphines
were stored and handled under argon at all times, except for 2 and 3
which could be weighed under air if afterwards returned to an inert
atmosphere. Liquid reagents and solvents were dried, distilled, and
degassed before use except for DMSO, amines, and water which were
only degassed. MS3A (Nacalai) was activated and the acidic resins
Nafion NR50 (DuPont) and Amberlyst (Aldrich) were washed and dried
under vacuum before use. The H2 gas used was 99.99% purity, zero
grade product of Sumitomo. Two grades of CO2 were used for formic
acid production, 99.99% (Showa Tansan) and normal grade (Fuji), with
comparable results. For the formamide and alkyl formate syntheses,
only the purer grade was used, although the normal grade could again
be satisfactory. CO (Sumitomo Seika) was UHP grade.
CO2 + H2 + ROH catalyst8 HCO2R + H2O
(2)
base
Homogeneous catalysts for this process include RuH2[P-
(C6H5)3]4,26,27,37 other metal-phosphine complexes,26,27,38,39 and
anionic carbonyl complexes.40-42 The temperatures used by
previous investigators were unfortunately high (100-175 °C),
while the highest reported yield was 470 TON, obtained in
methanol solution with inorganic bases.38
Spectroscopic and chromatographic measurements were performed
with a JEOL JNM EX-400 NMR spectrometer, a JASCO FT/IR-5300
spectrometer, and a Shimadzu Parvum GC/MS instrument consisting
of a GC-17A gas chromatograph and a QP-5000 mass spectrometer.
Differential scanning calorimetry (DSC) measurements were performed
under argon with a Rigaku DSC 8230B instrument and a TAS 100
system controller. The supercritical fluid equipment, a diagram of
which is shown in Figure 1, was modified from supercritical chroma-
tography equipment manufactured by JASCO International. The
principal components are a stainless steel 50-, 150-, or 300-mL reactor
vessel, two PU-980 HPLC pumps, an 880-81 back-pressure regulator,
a CO-965 (maximum 80 °C) or 866-CO (100 °C) column oven, and a
magnetic stir plate. One of the pumps was fitted with a liquid CO2
reservoir cooled by a SCINICS CH-201 coolant circulator. The other
pump was used to supply CH2Cl2 during the flushing procedure; the
1/16 in. stainless steel tubing of the equipment was flushed between
reactions with CH2Cl2, CO2, and H2, in that order. For safety reasons,
the back-pressure regulator was set to vent at 40 atm higher than the
desired total pressure and was tested before every reaction.
Dimethylformamide (DMF), an important industrial solvent,
is currently prepared by the sodium methoxide-catalyzed
carbonylation of dimethylamine with CO in methanol.43 The
synthesis of formamides from CO2, H2, and dialkylamines (eq
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