M.L. Hernandez-Pichardo et al. / Catalysis Communications 11 (2010) 408–413
409
(General Area Detector Diffraction Systems, two-dimensional
detector) diffractometer fitted with a Cu tube (40 kV, 40 mA) using
HTE approaches for both, measurements and patterns evaluation.
Ultraviolet–visible (UV–vis) spectra were obtained using a Varian
(Cary 1G) spectrophotometer for the data handling with an inte-
gration sphere accessory. Finally, Raman spectra were recorded
in the 100–1200 cmÀ1 wave number range using a ThermoNicolet
Raman apparatus (Almega model) equipped with a Nd:YVO4DPSS
laser source. The excitation line of the laser was 532 nm and the la-
ser power was of 25 mW.
2. Experimental
2.1. Catalysts preparation
High-throughput experimentation techniques were applied to
the synthesis of a library of 24 Pt/WOx–ZrO2–Mn catalysts, with dif-
ferent manganese (0, 0.5, 1 and 2 wt.%), tungsten (10, 15 and 20
wt.%) and surfactant contents. Catalysts were prepared by
surfactant-assisted coprecipitation method, as it was previously re-
ported [11]. Briefly, the Multicomponent Pt/WOx–ZrO2–Mn catalyst
library has been synthesized using Cavro robots (model MSP 9500
by Symyx) in an automated parallel synthesis. Hydrous zirconia
was coprecipitated with tungsten, Mn and surfactant solutions that
were prepared from zirconyl chloride, ammonium metatungstate,
manganese nitrate, and cetyl-trimethylammonium bromide
(CTAB), respectively, all from Aldrich. The precipitates were washed
several times with deionized water, and the resulting paste was
dried at 110 °C overnight, and then calcined at 800 °C for 4 h.
These samples were labeled as Mn(x)W(y)Z–S, where x and y
are the Mn and W concentrations in wt.% respectively, and S = Sur-
factant/ZrO2 molar ratio employed (0 or 2). For platinum impreg-
nation (0.3 wt.%), the vials of the library plate were filled with
the WOx–ZrO2–Mn powders, and a H2PtCl6Á6H2O (Aldrich) aqueous
solution was dispensed onto the samples by the pipetting robot
system. Then the solvent was evaporated and the remaining coat-
ing on the samples was dried at 110 °C overnight and finally cal-
cined at 400 °C for 3 h. In analogy with previous nomenclature,
the resulting materials were denoted as Pt/Mn(x)W(y)Z–S, indicat-
ing that the materials were impregnated with platinum.
3. Results and discussion
In previous works dealing with the improvement of catalytic
performance of Pt supported on tungstated zirconia materials dop-
ped with manganese [11,12], we have studied the effects of the
main variables that affect the catalytic activity of these materials
on isomerization processes. We found the method, composition,
precursor and pre-treatments that lead to a higher catalytic perfor-
mance. However, as far as the manganese doping is concerned, we
found that the incorporation of 1% of Mn yields different behaviors,
depending on the tungsten dispersion on the zirconia surface [11].
Thus, in this secondary screening we have focused our study on the
optimization of the manganese content by allowing parallel testing
to obtain high conversions and selectivity towards the bi-ramified
isomers.
3.1. Catalytic activity
The catalytic activity of these materials was evaluated in the n-
hexane hydroisomerization reaction at 260 °C; the general results
are shown in Fig. 1. These results show the influence of the Mn
content on the n-hexane conversion of Pt/WOx–ZrO2–Mn catalysts
as a function of tungsten loadings and surfactant content. It is ob-
served that the catalytic activity of samples without Mn increases
according with the increment of tungsten content from 10% to 20%
in both cases: without surfactant (S = 0) and with surfactant (S = 2).
In general, it is observed that the surfactant improves the catalytic
activity of these materials. On the other hand, when Mn is incorpo-
rated into the catalytic system it is observed as general tendency
that as the tungsten concentration increases the catalytic activity
decreases for every individual concentration of Mn, being the high-
est conversions at low Mn concentrations. One possible explana-
tion is that at low Mn concentrations (0.5% Mn) this ion acts as a
dopant and it is highly dispersed, thus it can be located on the sup-
port but also on the WOx clusters modifying the WOx anchorage
and therefore the catalytic activity. As the Mn concentration in-
creases, it begins to form MnOx nanocrystals that go preferentially
to the zirconia support and the effect over the WOx active sites is
less intense. From these results, it is clear that the behavior of cat-
alysts doped with Mn is very different from those catalysts without
Mn, since in the last ones the catalytic activity increases with the
W content, whereas the doped catalysts show an inverse behavior.
It is also possible that the small differences between real and nom-
inal compositions, as well as differences in surface area are chang-
ing the catalytic results; however, the tendencies indicate that the
variations are similar for all the catalysts. It is also observed that
the addition of this cation promotes mainly the activity of samples
with low tungsten content (10% W). In the case of samples without
surfactant (S = 0), the manganese presents a promoter effect only
in samples with low tungsten content (10–15% W). This result sug-
gests that the incorporation of manganese to this catalytic system
allows the optimization of the tungsten content, since the addition
of only 0.5% Mn increases the conversion catalyst with low tung-
sten content by 50% mol. It is important to mention that in this
2.2. Catalytic testing
Catalytic activity was measured in the n-hexane hydroisomer-
ization reaction over the Pt/WOx–ZrO2–Mn catalysts. The evalua-
tion was carried out in a Combinatorial Multi Channel Fixed Bed
Reactor (MCFBR) (Symyx, Tech) fully automated, evaluating 48
samples in parallel. A catalyst sample of 100 mg diluted with
200 mg of inert silicon carbide was loaded in each well and fixed
into the reactor heads, containing a set of eight micro-reactors of
approximately 4 mm of inner diameter and 47 mm in length. The
six reactor heads are connected independently to six chromato-
graphs (Agilent, 6850 Series) each one equipped with a SPB-1 cap-
illary column (Supelco) with a length of 100 m, and a flame
ionization detector (FID) for the analysis of products. The injection
´
of the reactant and products to the GCs was carried out at the reac-
tion pressure. The reliability of the quantitative method was evalu-
ated with an uncertainty of the conversion 2% measurable through
the 48 wells. The pretreatment of the catalysts was carried out
in situ prior to the activity test. It comprised a drying-reduction
program, drying the samples at 260 °C for 2 h in helium (200 cm3
minÀ1) followed by reduction in a hydrogen flow (200 cm3 minÀ1
)
at 450 °C for 3 h. Hydrogen and n-hexane flows were adjusted to
give a H2/n-C6 = 1.47 M ratio. The reaction was conducted at
260 °C, 0.689 MPa, 3.7 hÀ1 WHSV using a mixture of 100 cm3 minÀ1
H2 and 0.4 cm3 minÀ1 of n-hexane fed with an HPLC pump.
2.3. Catalyst characterization
WOx–ZrO2–Mn nanostructured mixed oxides were character-
ized by X-ray powder diffraction (XRD), UV–vis, and Raman spec-
troscopy. The WOx–ZrO2–Mn materials were characterized
without Pt since in this study only the quantity of sample needed
for the catalytic evaluation (100 mg) was impregnated with Pt with
the aim of not wasting this expensive metal. X-ray diffraction pat-
terns were obtained in a Bruker-Axs D8 Discover with GADDS