2
78
P.M. Mortensen et al. / Catalysis Today 259 (2016) 277–284
particles, due to the direct reduction of the nickel nitrate catalyst
precursor [28].
Temperature programmed reduction (TPR) data can be found in
◦
the ESI showing that complete reduction is achieved around 380 C.
2.2. Catalyst testing
The experiments were performed in a 300 ml batch reactor from
Parr (type 4566 of Hastelloy C steel). In an experiment 1 g of cata-
lyst and 50 g of phenol (Sigma–Aldrich, ≥99%) were poured into the
reactor. The mixture was stirred with a propeller at 380–390 rpm
Fig. 1. Reaction scheme of HDO of phenol under mild conditions. Solid arrows indi-
cate main pathways; while the dotted arrows indicate the steps of the kinetic model
(
see Section 2).
◦
and heated to 275 C in a hydrogen atmosphere, giving a final pres-
◦
sure of 100 bar. The heating rate was around 15 C/min. During the
experiments, hydrogen was added continuously to maintain the
pressure of 100 bar. The experiments had a total reaction time of
proceeds through either hydrogenolysis to cyclohexane or dehy-
dration forming cyclohexene, which is readily hydrogenated into
the final product cyclohexane [18,19]. This reaction path is fairly
well established in the literature under mild conditions using noble
metal/nickel catalysts. This mechanism has been reported, e.g.,
for HDO of phenol over Pd/C [20,21], Pt/C [22], Ni/HZSM-5 [23],
Ni–MoS /Al O [24], and nickel based catalysts [16,18].
In the current work HDO of phenol over Ni/SiO2 catalysts has
been investigated with special emphasis on understanding the
influence of metal particle size and the relationship between the
hydrogenation and deoxygenation reactions taking place for HDO
of phenol.
5
h. To stop the experiment, the reactor was placed in an ice bath
to cool the reactor within 5 min to room temperature. The start of
the experiment was taken at the time when the heater was turned
on (heating took ca. 20 min) and the end of the experiment was
regarded as the time when the reactor was lowered into the ice
bath. By threefold repetition of an experiment, it was found that
this procedure had an uncertainty in the measured yields within
2
2
3
±
2 mol%, corresponding to less than 5% as relative standard devia-
tion. Overall there was a good repeatability of the experiments.
A blank experiment without catalyst with 10 g of phenol and
◦
4
0 ml of H O at 275 C and 100 bar for 4 h resulted in a conver-
2
sion of only 0.3%, showing that the reactor was not catalytically
active. Calculation of Mears’ and Weisz–Prater criteria [29] indi-
cated absence of mass transfer limitations in this system with the
observed reaction rates. Details on the evaluation can be found in
the ESI.
2
. Experimental
2.1. Catalyst synthesis
In some cases shorter experiments were performed to obtain
conversions well below 100% for determination of kinetic parame-
ters. For this purpose the batch reactor was initially heated without
stirring, which decreased the rate of reaction to practically zero,
until the desired temperature was reached. At this point the stirring
was started at 380–390 rpm (start of experiment) and the reac-
tion could be made at close to isothermal conditions. This allowed
measuring the activity in short experiments of ca. 15 min.
5
wt% Ni/SiO2 was prepared by incipient wetness impregnation
using Ni(NO ) ·6H O (Sigma–Aldrich, ≥97.0%) as precursor. Silica
3
2
2
was supplied by Saint-Gobain NorPro, type SS6*138 with a purity
2
of ≥99.5%, a specific surface area of 250 m /g, and a pore volume
of 1.0 ml/g. Before impregnation, the SiO was grinded to a particle
2
size of 63–125 m. The SiO2 was impregnated with a 0.90 mol/l
solution of Ni(NO ) ·6H O in water in one step. After impregnation,
3
2
2
◦
the sample was dried at 110 C for 12 h.
In order to make catalysts with different particle size but same
composition, the catalysts were pre-treated/calcined and reduced
in different ways prior to the catalytic activity test:
2.3. Product analysis
Analysis of the liquid product was done with a Shimadzu
GCMS/FID-QP2010UltraEi fitted with a Supelco Equity-5 column.
The products were identified using a mass spectrometer (MS) and
quantified with a flame ionization detector (FID). External stan-
dards were prepared for phenol, cyclohexanol, cyclohexanone, and
cyclohexane. The concentrations of the remaining peaks were cal-
culated from the FID on the basis of the effective carbon number
method [30], where the concentration of a compound is found as:
◦
•
•
•
Red. 1: The catalyst was calcined initially at 400 C in an oven and
◦
then reduced in the batch reactor at 395 C (catalyst temperature)
and 7 bar of H in a stagnant gas atmosphere for 2 h. This method
is expected to yield large nickel particles due to the high pressure
and the presence of water [25–27].
Red. 2: The catalyst was calcined initially at 400 C in an oven
and then reduced in the batch reactor with a flow of 1 Nl/min
H2 at 395 C (catalyst temperature) and 5 bar of hydrogen for 2 h.
This method is expected to yield intermediate size nickel particles
since water is continuously removed.
Red. 3: The catalyst was calcined initially at 400 C in an oven
2
◦
◦
Ai
Ci = Cref · A
ꢀeff,ref
·
(1)
ref
ꢀeff,i
◦
Here C is the concentration, A the area of the peak in the FID
spectrum, and ꢀ the effective carbon number. Index i refers to the
compound with the unknown concentration and index ref refers
to a reference compound where the concentration is known. In all
calculations based on this formula cyclohexanol was used as refer-
ence. The effective carbon number was taken from the review by
Schofield [30].
and then reduced in a continuous flow reactor with a flow of
50 Nml/min H2 and 250 Nml/min N2 at 400 C and 1 bar of
◦
2
hydrogen for 2 h and then transferred directly to the batch reac-
tor. This method is expected to yield smaller nickel particles than
Red. 2 due to the milder conditions and more controlled removal
of water.
•
Red. 4: Reduction of un-calcined Ni(NO ) /SiO in a continuous
The conversion, X, was calculated as:
3
2
2
ꢀ
ꢁ
flow reactor with a flow of 250 Nml/min H and 250 Nml/min
2
CPhenol · Vfinal
n0,Phenol
◦
N2 at 400 C and 1 bar for 2 h and then transferred directly to
X = 1 −
· 100%
(2)
the batch reactor. This method is expected to yield small nickel