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M. Wu et al. / Applied Catalysis A: General 523 (2016) 97–106
the solvent-free selective oxidation of cyclohexane with oxygen
over AlPO-5 modified with rare earth elements [24,25], i.e., the
MCM-48 [26], A-HMS (A = Ce, Ti, Co, Al, Cr, V, Zr) [14] and MnOx
[27] catalysts. Using the MnOx catalyst, 8.0% conversion of cyclo-
hexane and 5.0% yield of KA oil was achieved, and this catalyst
behaved with good stability, that is, its catalytic activity had hardly
changed after 10 repeated uses [27]. The catalytic activity of Co3O4
nanocrystals for the cyclohexane oxidation was studied by Zhou
et al., and 7.6% conversion of cyclohexane and 89.1% selectivity to
KA oil were achieved [7]. Thus, manganese oxide or cobalt oxide
demonstrates catalytic activity for the selective oxidation cyclo-
hexane. The results reported by Todorova et al. demonstrated that
the catalytic activity of single cobalt or manganese oxide supported
on silica was similar for the complete n-hexane oxidation [28].
However, a combination between two elements can significantly
improve its catalytic activity for the oxidation of n-hexane, and its
temperature for the complete oxidation was decreased from 340 ◦C
to 270 ◦C [28].
In this paper, a Mn-Co mixed oxide (MnaCobOx) was developed
as an effective catalyst for the selective aerobic oxidation of cyclo-
hexane in a solvent-free system, with the purpose to study the
synergistic effect of cobalt and manganese oxide on the catalytic
performance. The effect of the Mn/Co atomic ratio on the structural,
physicochemical and catalytic properties of the MnaCobOx catalysts
was investigated. Furthermore, the effect of the preparation con-
ditions on the catalytic activity of the Mn2Co3Ox catalyst and the
effect of the reaction conditions on the selective oxidation of cyclo-
hexane over the Mn2Co3Ox catalyst were tested. After recycling the
catalysts 10 times, their catalytic activity hardly changed.
then collected on a copper grid. After the liquid phase was evapo-
rated, the grid was loaded into the microscope. The FT-IR spectra of
samples were recorded on a Nicolet Nexus 670 FT-IR spectrometer,
and the samples were ground with KBr and pressed into thin wafers.
X-ray photoelectron spectroscopy (XPS) spectra was recorded on a
Kratos Axis Ultra-DLD photoelectron spectrometer equipped with
a monochromatized AlK␣ X-ray source (1486.6 eV). C1s (binding
energy 284.8 eV) of adventitious carbon was used as the reference.
H2 temperature-programmed reduction (H2-TPR) was operated on
an apparatus PX200 (Tianjin Golden Eagle Technology Limited Cor-
poration) equipped with a TCD detector. 50 mg of the sample was
heated from room temperature to 800 ◦C at 10 ◦C/min in the reduc-
tion gas of 5 vol.% H2/N2 (45 mL/min).
2.3. Testing of catalytic activity
The activity of the catalyst for the selective oxidation of cyclo-
hexane was tested in a 100 mL stainless steel reactor equipped
with magnetic stirrer and explosion-proof pressure sensor. Molec-
ular oxygen was used as an oxidant, and solvent was not added
during the reaction process. In a typical reaction, 8 mL of cyclo-
hexane and 50 mg of catalyst (∼2000 mesh) were introduced into
the reactor. After O2 was charged to 0.5 MPa, the reactor was
heated to 140 ◦C under stirring at 800 rpm and maintained for 4 h.
In some cases, tert-butyl hydroperoxide and hydroquinone were
added into the reaction system as the free-radical initiator and
the free-radical scavenger, respectively. The effects of the rota-
tion speed and the particle size of catalyst on the conversion of
cyclohexane were evaluated under the conditions of 8 mL of cyclo-
hexane, 50 mg of catalyst, 140 ◦C and 0.5 MPa O2. Under the rotation
speed of 800 rpm and using a powder catalyst size (∼2000 mesh),
the effect of diffusion was excluded, that is, the oxidation reaction
was carried out in a regime of kinetics control.
2. Experimental
2.1. Synthesis of the catalysts
After the reaction was finished, the reaction mixture was diluted
with a certain amount of ethanol to dissolve the by-products, and
then the catalyst was separated by centrifugation. Because cyclo-
hexenyl hydroperoxide (CHHP) is easily decomposed in the GC
injector [29], excess triphenylphosphine (PPh3) was added to the
product mixture to quantitatively decompose CHHP to cyclohex-
anol. The concentrations of residual cyclohexane and the products
of cyclohexanol and cyclohexanone were analyzed by Perkin-Elmer
Clarus 500 gas chromatograph equipped with a PE-2 capillary
column (25 m × 0.32 mm × 1.0 m) and an FID detector. Methyl-
benzene was used as the internal standard. The main by-products
are adipic acid, hexanoic acid, dicyclohexyl adipate and cyclohexyl
caproate. Adipic acid was analyzed by high performance liquid
chromatography.
The MnaCobOx catalysts were prepared by the precipitation
method. In a typical experiment, weighed Co(NO3)2·6H2O and
Mn(NO3)2 were completely dissolved in deionized water. The
molar ratio of Co/Mn was controlled from 2/0.5 to 2/4. The aque-
ous solution was added into a three-neck flask, and 1 mol/L NaOH
aqueous solution was then added dropwise to the synthesis solu-
tion at 60 ◦C under stirring until the pH was 8. After this synthesis,
the solution was aged at 60 ◦C for 4 h under stirring, in which the pH
of this solution was maintained at 8 by adding NaOH aqueous solu-
tion, if necessary. The formed solid was filtered, washed thoroughly
with deionized water, dried at 120 ◦C, and calcined in air at 400 ◦C
for 4 h to obtain the MnaCobOx samples. The samples were denoted
as Mn2Co0.5Ox, Mn2Co1Ox, Mn2Co2Ox, Mn2Co3Ox, and Mn2Co4Ox.
Pure MnOx and Co3O4 were also prepared by the same procedures
as the MnaCobOx samples.
Because there are numerous unstable products apart from K and
A in the reaction solution, the complete analysis for this reaction
mixture is not straightforward. Therefore, we calculated the con-
version of cyclohexane and the selectivity of the products by the
following formulas:
2.2. Characterization of catalysts
X-ray diffraction (XRD) analysis was performed on a Bruker
AXS D8 Focus X-ray diffractometer equipped with CuK␣ radi-
ation ( = 0.15406 nm) with a scanning rate of 6/min. Nitrogen
adsorption-desorption isotherms were measured at −196 ◦C on an
ASAP 2010 analyzer (Micromeritics Co. Ltd.). Before the measure-
ment, the sample was degassed at 300 ◦C for 6 h under vacuum to
remove moisture and impurities. Brumauer-Emmett-Teller (BET)
method was used to calculate the specific surface area of sample.
The chemical composition of sample was determined by an induc-
tively coupled-plasma atomic emission spectroscopy (ICP-AES) on
a TJA IRIS ADVANTAG 1000 instrument. Transmission electron
microscopy (TEM) images were taken on a JEOL JEM-2100 micro-
scope. Prior to testing, the sample was first dispersed in ethanol and
n
initial − n
residual
( )
−ane
initial
)
(
)
−ane
Con.−ane% =
× 100
n
(
−ane
n
−nol/−none
Sel.−nol/−none% =
× 100
residual
( )
−ane
n
initial − n
(
)
−ane
where n-nol and n-none denote the contents of cyclohexanol and
cyclohexanone in the reaction mixture, respectively, and n-ane (ini-
tial) and n-ane (residual) denote the content of cyclohexane in the
reaction solution before and after the reaction, respectively.