234
Q. Zhang et al. / Applied Catalysis A: General 466 (2013) 233–239
The catalytic performance was evaluated using average of the initial
2–9 h.
2.3. Characterization
N2 physisorption measurement was performed on
a
Micromeritics ASAP 2020 instrument at −196 ◦C. Before the
measurement, the samples were degassed at 100 ◦C for 3 h. The
specific surface area was calculated by the BET method.
X-ray powder diffraction (XRD) analysis was performed using a
Bruker D8 Advance X-ray diffractometer with a Cu K␣ radiation at
40 kV and 40 mA. Scanning was carried out over a 2ꢀ ranging from
20◦ to 70◦ in increments of 0.05◦.
Scheme 1. Reaction scheme of 1,4-butanediol dehydration.
caused by the introduction of alkali metal. The key point for obtain-
ing a high active and selective catalyst for BDO dehydration to BTO
is how to prepare an acid–base bifunctional catalyst.
The FT-IR spectra were recorded on a Bruker Tensor 27 FT-IR
spectrometer with a resolution of 4 cm−1, using the KBr diluting
technique for the analysis of the samples. The spectra (100 scans)
were recorded in the 4000–400 cm−1 wavenumber range.
Temperature-programmed desorption (TPD) profiles of NH3 and
CO2 were measured to estimate the acidity and the basicity of the
catalysts, respectively. The samples (100 mg, 40–60 mesh) were
pretreated at 500 ◦C in a flow of helium (99.999%) at a rate of
60 mL min−1 for 60 min and saturated with a pure NH3 or CO2
flow after cooling to 100 ◦C. These pretreated samples were purged
under helium atmosphere at 100 ◦C to remove physisorbed NH3 or
CO2 until the baseline was stable, then these samples were heated
from 50 ◦C to 600 ◦C at a rate of 10 ◦C min−1 in the helium flow. The
amount of NH3 or CO2 evolved from the sample was determined
by thermal conductivity detector (TCD). The quantitative analysis
of the acid/basic amount was based on NH3/CO2-TPD profiles and
the acid/base density were expressed as the number of NH3/CO2
molecules per area of catalyst (NH3 nm−2, CO2 nm−2).
Acid–base bifunctional catalyst is a popular concept quoted
from enzyme catalysis reactions that contain two types of active
centers of acid and base in catalytic systems [22–27]. These
catalysts may act in a cooperative way to provide superior reactiv-
ity and selectivity than monofunctional materials. The acid–base
bifunctional catalysts can be prepared by the grafting method,
the co-condensation method and the formation of an organosil-
ica material [28]. However, there are several problems with these
routes due to the use of highly toxic raw materials, high process
cost, and complicated synthetic procedures to be disposed of.
Many references suggested that the formation of M1–O–M2
hetero-linkages in binary complex oxides can lead to the uneven
distribution of charges and subsequently generate new acid sites.
Our earlier study has also reported that the formation of Zr–O–Si
hetero-linkages generated a large number of acidic sites over
ZrO2–SiO2 mixed oxide surface [29,30]. Compared with alkali metal
promoters, the alkaline–earth metal ions especially for Ca2+ can
enter into the ZrO2 crystal lattice (Zr4+ ions are substituted by
Ca2+ ions) to form Ca–O–Zr hetero-linkages easily that is very
likely to generate new acidic sites. Herein, we developed a series
of CaO-ZrO2 catalyst and investigated their performance in BDO
dehydration. On basis of characterizations, the probable adsorption
model of BDO and active centers over the acid–base bifunctional
catalysts were also discussed in details.
3. Results
3.1. Dehydration of BDO over CaO-ZrO2 catalysts
3.1.1. Effects of CaO content
Distribution of products in the dehydration of BDO over XCZ-500
catalysts is listed in Table 1. It is found that the main prod-
ucts are BTO, THF and ␥-butyrolactone (GBL). Besides, dozens
of by-products are detected by gas chromatography, such as 2-
buten-1-ol, 1-butanol, and butanal, however, the selectivity of each
by-product is lower than 1%. Thus the main products of BTO, THF
and GBL are discussed in this dehydration reaction as references.
Over 0CZ-500 (unmodified ZrO2), the conversion of BDO is nearly
to 100%, but THF is dominantly produced (the selectivity is 79.6%).
With CaO content lower than 12.5 wt%, the BDO conversion is over
90% and the BTO selectivity increases from 18.1% of unmodified
ZrO2 to 63.8% of ZrO2 modified with 12.5 wt% CaO. When CaO
content further increases, the BDO conversion decreases and the
BTO selectivity remains at a high level. For the by-products of THF
and GBL, the selectivity is monotonously decreasing and gradually
increasing separately with increasing the CaO content.
2. Experimental
2.1. Catalyst preparation
ZrO2 aerogel support was prepared via heating alcohol–aqueous
solutions followed by supercritical fluid drying method that we
had reported previously [31]. The support was calcined at 400 ◦C
for 80 min before impregnation. An appropriate amount of cal-
cium nitrate was impregnated to the above-mentioned support,
and then the samples were dried at 120 ◦C over night and calcined
at an appropriate temperature for 3 h to obtain the CaO-ZrO2 cat-
alysts. The catalysts are designated as XCZ-T, in which X stands for
CaO content calculated by XCaO = mCaO/(mCaO + mZrO2 ) and T is the
calcination temperature.
2.2. Catalytic reaction
The catalyst with 12.5 wt% CaO was chosen as the typical sample
to investigate the effect of calcination temperature on the catalytic
performance. The corresponding results are presented in Table 1.
From Table 1, the conversion of BDO exceeds 90% over the cata-
lysts calcined at 500–650 ◦C, and then decreases with a further rise
in temperature. Similarly, the selectivity to BTO initially increases
slowly, until a maximum (68.9%) is reached at 650 ◦C, and then a
decrease follows. And the maximum yield of BTO is 65.2% when cal-
cination temperature is 650 ◦C. For this dehydration reaction, the
group of S. Sato has systematically done fundamental researches.
The obtained maximum yield of BTO is 64.8% over Sc1.5Yb0.5O3 at
The dehydration of BDO was carried out in a fixed-bed flow reac-
tor. Before the reaction, 2.0 g catalyst (20–40 mesh) was preheated
in the N2 flow at 350 ◦C for 1 h. At this temperature, the BDO gas
was fed into the reactor at a flow rate of 2.0 mL h−1 together with
a N2 (carrier gas) flow of 30 mL min−1. In the poisoning experi-
ment, CO2 or 10%NH3–N2 were used as carrier gas. A flow rate was
also 30 mL min−1. Liquid effluent was collected periodically and
analyzed by gas chromatography (Agilent-7890A) using a 30 m cap-
illary column (AT.OV-1701) and a flame ionization detector (FID).