89
AlCl3·6H2O 0.2 M solution with NaOH 0.5 M (OH−/Al3+ molar ratio
of 2). NaOH was added dropwise to the aluminum chloride solu-
tion at 60 ◦C under vigorous stirring. The mixture was then stirred
overnight at room temperature to obtain the pillaring agent. The
solution used for pillaring contains Al13 Keggin polycations (the
precursor of the pillars) that can be ion exchanged with the charge
compensating cations of the montmorillonite clay. A montmoril-
lonite suspension of 3% (w/v) was prepared and stirred for an hour.
The pillaring agent was then added dropwise while stirring at room
temperature. The mixture obtained was stirred for approximately
1 h and left to settle for 12 h to allow the solid to be deposited at
the bottom. The solid was recovered and flushed in order to remove
residual salts. Washing was carried out with distilled-water dial-
ysis membranes until the conductivity was that of the distilled
water. Finally the solid was dried at 60 ◦C overnight and calcined
at 500 ◦C for 1 h at a heating rate of 10 ◦C min−1, thus obtaining
the aluminum-pillared clay. The mequiv. Al3+ g−1 dried clay ratios
employed to synthesized the aluminum-pillared clays were of 5,
10, 15 and 20 and the obtained solids denoted as PILC Al 5, PILC Al
10, PILC Al 15, and PILC Al 20, respectively. The Si/Al ratio of the
parent montmorillonite is 2.67, while that for pillared-clays ranges
between 2.29 and 1.97.
The incorporation of ruthenium into the aluminum-pillared clay
was carried out by the incipient wetness impregnation method.
First an aqueous solution of ruthenium(III) chloride (RuCl3.nH2O),
with the corresponding amount of ruthenium, was added to the
pelletized support (0.85–1 mm). All the catalysts prepared here had
a constant ruthenium loading of 7 wt.% (0.000745 mol gsupport−1).
Once the supports were impregnated, they were air-dried, giv-
ing the catalyst precursors denoted as prec Al x, where x is the
mequiv. Al3+ g−1 clay (x = 5, 10, 15 and 20). Finally, they were sul-
fided in situ at atmospheric pressure with a H2S/N2 (10/90, v/v)
flow of 60 mL min−1 and heated from room temperature (rt.) to the
sulfidation temperature (Ts) (2 h) at a heating rate of 10 ◦C min−1
to obtain the sulfided catalysts. The catalysts will be referred as Al
5, Al 10, Al 15 and Al 20, accordingly.
suggested that calcination be avoided after impregnation, and that
RuCl3 be used as a precursor salt and a sulfiding mixture be used in
a higher sulfidation temperature in order to form highly stable RuS2
particles with a pyrite-type structure presenting a better exposure
those formed at higher temperatures are more active for thiophene
HDS [13]. Considering the influence of the support employed, the
most widely used is alumina [12,13,17], although SBA-15 [18] and
MCM-41-type mesoporous materials [19] and MgF2 [14] have been
texture of SBA-15 and MCM-41.
mance but also due to their low cost [21,22]. One of the most
important applications for these materials has been as a cata-
lyst support for the selective catalytic reduction (SCR) of NO by
NH3 [23–25]. Pillared clays have also been used as a support for
NiMo catalysts for HDS and HDN reactions [26], where both the
impregnation method and the order of incorporation of the met-
date, information about ruthenium sulfide catalysts supported on
alumina-pillared clays has been scarce in the literature. However,
an aluminum-pillared bentonite was used as a ruthenium catalyst
support for the 1-butene hydrogenation reaction [27] and Pérez-
Zurita et al. [28] used a commercial montmorillonite clay as a
support for RuS2 catalysts. The formation of the aluminum pillars
and the introduction of the metal into the interlayer space were
done simultaneously. The results obtained indicated that after the
pillaring process, an increase in the surface area of the pillared clays,
as well as a good dispersion of ruthenium, were observed. They
tested the RuS2 catalysts in a thiophene HDS reaction and their
results showed conversions of between 3 and 21% at 280 ◦C.
In this work, supported RuS2 catalysts on aluminum-pillared
clays, with different aluminum contents were synthesized in order
to study the role of the clay in the formation and activity of the RuS2
phase in the DBT HDS reaction and the influence of the aluminum
content on the catalytic activity.
2.3. Characterization techniques
X-ray diffraction patterns (XRD) of the precursor, sulfided and
spent catalysts were obtained with an X’Pert PRO MPD Philips
diffractometer (PANanalytical), using monochromatic CuK␣ radia-
˚
tion (ꢀ = 1.5406 A). The K␣1 radiation was selected with a Ge (1 1 1)
primary monochromator. The X-ray tube was set at 45 kV and
40 mA.
2. Experimental
Transmission electron micrographs of the precursor and
sulfided catalysts were obtained using a Philips CM 200 Supertwin-
DX4 microscope. Samples were dispersed in ethanol and a drop of
the suspension was put on a Cu grid (300 mesh).
The textural properties (SBET, Vp, dp) of the sulfided catalysts
were obtained from the N2 adsorption-desorption isotherms at
−196 ◦C measured with a Micromeritics ASAP 2020 apparatus.
Prior to the measurements, samples were outgassed overnight
at 200 ◦C and 10−2 Pa. Surface areas were determined using the
2.1. Materials
The support used in this study was an aluminum-pillared clay,
prepared by pillaring a natural montmorillonite (from the Alto Valle
region, Argentina), used as received, with Al3+ ions. The formula of
the parent montmorillonite is Si4Al1.36Mg0.27Fe0.25O10(OH)2Na0.53
,
where the cation exchange capacity is 0.89 mequiv./g of clay. Ruthe-
nium(III) chloride, RuCl3·nH2O (∼41 wt.% Ru, from Fluka) was used
as the ruthenium precursor salt. The chemical products used in the
reactivity study were dibenzothiophene (Aldrich 98%) in cis-, trans-
decahydronaphthalene (Sigma–Aldrich 98%). The gases employed
were H2S/N2 10/90 (v/v) (Air Liquide 99.99%), He (Air Liquide
99.99%), H2 (Air Liquide 99.999%) and N2 (Air Liquide 99.9999%).
Brunauer–Emmett–Teller equation and a nitrogen molecule cross
2
˚
section of 16.2 A . The pore size distribution was calculated by
applying the NLDFT method. The total pore volume was calculated
from the adsorption isotherm at P/P0 = 0.95, according to the Gur-
vich rule. The microporous volume was calculated using the ␣-plot
method.
2.2. Preparation of catalysts
X-ray photoelectron spectra of the sulfided and spent cat-
alysts were collected using
a Physical Electronics PHI 5700
Four aluminum-pillared clays with different mequiv. Al3+ g−1
dried clay ratios were used as supports for the RuS2 catalysts.
The synthesis of the aluminum-pillared clay was carried out from
a pillaring agent, which was prepared from the hydrolysis of an
spectrometer with non-monochromatic Al K␣ radiation (300 W,
15 kV, and 1486.6 eV) with a multi-channel detector. Spectra of
pelletized samples were recorded in the constant pass energy
mode at 29.35 eV, using a 720 m diameter analysis area. Charge