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sponding esters before reaction, pre-esterification appears as an
essential step in the production of biodiesel from acid oils [12].
Esterification is normally carried out in the homogeneous
phase in the presence of acid catalysts such as sulfuric and
p-toluene sulfonic acids. This pretreatment step has been suc-
tion and separation steps as well as the esterification reaction to
the process and also has several drawbacks such as equipment
corrosion, difficulty of handling, and problems separating the prod-
ucts from the catalysts [11]. The use of heterogeneous catalysts
can be an alternative to reduce biodiesel cost. Various hetero-
geneous catalysts such as zeolites (HUSY, HBEA, HMOR, HZSM-5
and HMCM-22), sulfated oxides (SnO2, ZrO2, Nb2O5 and TiO2),
heteropolyacids (12-tungstophosphoric acid) and commercial sul-
fonic resin (Amberlyst-15) were used for esterification of FFAs [14].
However, catalysts with micropores are not suitable for biodiesel
production because the micropores limit the diffusion of large
molecules with long alkyl chains [15]. Conceptually, the high acid
strength and uniform mesopores offer an unprecedented tool to
control catalytic conversion in acid catalyzed reactions [16].
The catalytic activity of MCM-22 and pillared MCM-36 material
has not been systematically explored for fatty acid esterifica-
tion, hence the present work seeks to improve our fundamental
understanding of structure, texture and acidity relations and the
concomitant catalytic activity of MCM-22 and pillared MCM-36
solid acids in the low temperature esterification of palmitic acid
with methanol for application in biodiesel production.
at 75 ◦C overnight. Pillaring was carried out with 1 g of solid dried
swollen material and 6 g of tetraethyl orthosilicate (TEOS, 98% Alfa
Aesar). The mixture was then placed in an oil bath at 80 ◦C and
stirred for 24 h. After what the samples were removed and filtered
using Whatmann’s filter paper and dried in an oven at 30 ◦C for 12 h
to remove the TEOS excess. Dried samples were then mixed with
water in a 1:10 weight ratio to undergo hydrolysis for 5 h at 40 ◦C,
after that they were filtered by gravity and dried at 30 ◦C. Pillared
samples were calcined in a muffle oven using two steps calcina-
tion procedure. In the first step heating rate was set at 1 ◦C per min
to 450 ◦C under nitrogen stream and this temperature was main-
tained for 6 h. Finally the samples were kept at 550 ◦C under air for
12 h (temperature ramp rate of 2 ◦C per min).
2.1.4. Ion exchange
MCM-22 and MCM-36 after calcination were ion-exchanged
with an excess of 1 mol L−1 NH4NO3 aqueous solution (liquid-
to-solid ratio of 10 cm3 g−1) and stirred continuously at room
temperature for 8 h. The pH of the mixture was adjusted to 7 with
NH4OH. This procedure was repeated twice. After filtering and
+
drying, the resulting NH4 forms of MCM-22 and MCM-36 were
calcined at 500 ◦C for 5 h in air to obtain HMCM-22 and HMCM-36
samples.
2.2. Characterization of materials
The elemental composition of the catalysts was determined by
ICP-MS, Optima 7300DV, PerkinElmer Corporation, USA. The sam-
ple preparation for ICP-MS is as follows; about 100 mg of catalyst
was placed in a PTFE beaker and then complete dissolution of the
sample was achieved by adding 8 mL of 40% HF, 2 mL of HNO3
and 2 mL HCl and to this 15 mL of ultra-pure water was added
and then PTFE beaker was placed in ultrasonic bath for 10 min
to obtain homogeneous dissolution. The solution was then rinsed
into a centrifuge tube and centrifuged at 3000 rpm for 3 min. The
clear supernatant was decanted and used to prepare 250 mL stock
solution.
XRD diffraction patterns were obtained from X’pert Pro diffrac-
tometer from Phillips Analytical. CuK␣ radiation (ꢀ = 1.54056 Å)
was used. The samples were measured in sample holders with a
smaller exposure area. Diffraction patterns of the samples after
synthesis, swelling and calcination were measured by using the
following program: 2ꢁ angle from 2 to 30◦ with a step of 0.02◦ and
increasing duration of 5 s per step.
Morphology of the samples (scanning electron microscopy
images) was determined by using Carl Zeiss ULTRA55 microscope
equipment at a 3 kV voltage and magnifications at magnitude
10,000.
Nitrogen-sorption measurements were performed by first car-
rying out a pre-treatment of the samples. During pre-treatment the
samples were heated with a 1 ◦C per min rate to 250 ◦C under high
vacuum, and kept at these conditions for 12 h. Analysis measure-
ments were performed using Micromeritics ASAP 2010 instrument
at a temperature of −196 ◦C.
2. Experimental
2.1. Synthesis of materials
2.1.1. MCM-22(P)
Layered precursor, MCM-22(P) was hydrothermally synthe-
sized using hexamethylenimine (HMI, 99% Aldrich), Aerosil 200
(Degussa), sodium aluminate (53% Al2O3, 43% Na2O, Riedel de
Haen), sodium hydroxide (25% solution prepared from pure pel-
lets, Merck) and deionized water. In a typical synthesis method,
solution ‘A’ was prepared by dissolving NaAlO2 (1.8 g) in water
(200.2 g) and solution ‘B’ by mixing 25% NaOH solution (20.1 g)
and water (348.1 g) and stirred for 10 min. Then both A and B were
mixed, HMI (41.0 g) added to the solution and stirred for 45 min.
After that the solution was put in water bath at 50 ◦C and Aerosil
(49.87 g) was added on portions under vigorous stirring. Finally 40 g
of H2O was added to the synthesis mixture and stirred for 2 h. The
chemical composition of the final gel was: 1 SiO2: 0.09 Na2O: 0.5
HMI: 45 H2O: 0.01 Al2O3. The synthesis was carried out in 1 L auto-
clave, stirring speed 600 rpm, crystallization temperature and time
were 135 ◦C and 8 days, respectively. The crystalline product was
collected by centrifugation at 10,000 rpm, washing with distilled
water and subsequently dried at 75 ◦C overnight.
2.1.2. Calcination of MCM-22(P) to MCM-22
550 ◦C (1 ◦C min−1 rate) for 5 h under the flow of air.
DRIFT spectra of calcined catalysts obtained at room tempera-
ture using Perkin-Elmer Spectrum 100 FTIR spectrometer. Then, the
samples were subjected to a pyridine adsorption analysis. The anal-
ysis was carried out over a catalyst disk which was treated at 100 ◦C
under vacuum for 5 h. Later, the sample was treated with pyridine
vapor and finally heated at 100 ◦C under vacuum for 30 min. DRIFT
spectra were collected at room temperature. The amount of Brön-
sted and Lewis acid sites was calculated via integration of the area
of the absorption bands showing the maximum values of intensity
at 1446 and 1536 cm−1, respectively. Integrated absorbance of each
band was obtained using the appropriate software by applying the
2.1.3. Swelling and pillaring of MCM-22(P) to synthesize MCM-36
MCM-22(P) was swollen following the procedure reported by
Corma et al. and Maheshwari et al. [8]. The layered precursor was
mixed with hexadecyltrimethylammonium bromide (CTAB, 98%
Sigma–Aldrich), tetrapropylammonium hydroxide (TPAOH, 40%
Süd Chemie) and water in a weight ratio of 1.8 g MCM-22(P): 10.1 g
CTAB: 4.4 g TPAOH: 38.6 g H2O. The mixture was allowed to stir for
48 h at 40 ◦C after that the particles were recovered by repeated
cycles of centrifugation, washing with distilled water and drying