N. Lu et al.
Molecular Catalysis 506 (2021) 111543
metal nanoparticles (NPs) are mainly located on the external surface of
the zeolite supports upon calcination and reduction, while the acid sites
are mainly located in the zeolite channels. As a consequence, the acid
amounts with a proximity to the supported metal NPs are very limited,
greatly restricting the enhancement of the hydrogenation ability of the
zeolite-supported metal catalysts [26]. Hence, the rational design and
preparation of aromatics hydrogenation catalysts with an appropriate
metal/acid matching relationship is still a challenge. In addition, for
zeolite-supported catalysts, it is difficult to individually evaluate the
effects of the acidity of the zeolite supports on hydrogenation reactions
because the acidity not only can influence the dispersions and electronic
states of the supported metal species, but also the acid sites on the
supports can induce spillover hydrogenation. Thus, in order to under-
stand the influences of the acidity of the supports on hydrogenation
reactions, it is also desirable to design appropriate catalysts.
composition of 1 SiO2: 0.3 TPABr: 0.2 NaOH: 100 H2O. In a typical
experiment, 2.24 g tetrapropylammonium bromide (TPABr) and 0.22 g
NaOH were dissolved in 50 mL deionized H2O, and then 6.3 mL TEOS
was dropwise added to the solution. After the mixture was homogenized
by vigorous magnetic stirring at ambient temperature for 4 h, it was
transferred into a 100 mL Teflon-lined steel autoclave and crystallized at
160 ◦C for 2 days. The obtained solid was washed with deionized H2O,
dried at 100 ◦C overnight, and calcined at 550 ◦C for 6 h in air atmo-
sphere. The resultant final product was denoted as S-1.
2.1.2. Pd/S-1
Pd/S-1 was synthesized according to the following procedures. 1 g S-
1 and 1 mL 3-aminopropyltrimethoxysilane (APTMS) were added into
the flask with 30 mL dichloromethane, and then the mixture was stirred
for 24 h at room temperature. After the white solid was filtered, washed
with dichloromethane and dried under vacuum, APTMS-functionalized
S-1 was obtained. The obtained APTMS-functionalized S-1 was added
into the 5 mL Na2PdCl4 aqueous solution (0.05 mol/L) and the mixture
was stirred at room temperature for 24 h. Afterwards, 10 g tetrapropy-
lammonium hydroxide water solution (TPAOH, 15 wt%) was dropwise
into the above resulting mixture and transferred into a 50 mL Teflon-
Encapsulation of metal NPs inside zeolite has been developed as a
powerful strategy for preparing intriguing catalysts with the distinct
selectivity, activity as well as stability (against sintering) [27–36].
Meanwhile, enhancing proximity of the acid sites to the supported metal
NPs is one of the significant features of zeolite-encapsulated metal NPs
[37–39]. Depending on Si/Al ratios, pore sizes of the zeolite hosts and
stability/size of the metal precursors, many approaches, including
host-guest assembling of metal precursors inside the zeolites,
re-transformation, in-situ encapsulation involving ligand-stabilized
methods or precursor-stabilization methods and shell-caged methods,
have been developed for encapsulating metal NPs inside zeolites
[40–44]. However, zeolite hosts, especially the small-aperture zeolites,
generally exert heave diffusion limitations on the reactions involving
bulky substrates and products due to the steric restriction from zeolite
channels.
◦
lined autoclave. After hydrothermal treatment at 160 C for 24 h, the
solid products were collected by centrifugation, washed with deionized
water to dislodge excess amount of TPA+ and OHꢀ and dried at 100 ◦C.
Finally, the powder was added in the 50 mL sodium borohydride solu-
tion (0.15 mol/L), and the mixture was stirred for 6 h to ensure the
reduction of Pd2+
.
2.1.3. Pd/S-1@ZSM-5
Pd/S-1@ZSM-5 with a core-shell structure was prepared by epitaxial
growth. Typically, 1 g TPABr, 0.034 g NaAlO2 and 0.085 g NaOH were
dissolved in the 20 mL deionized H2O in turn, and 2.1 g TEOS was
dropwise added to the above solution to form synthesis gel of ZSM-5
with the molar composition of 1 SiO2: 0.014 Al2O3: 0.37 TPABr: 0.25
NaOH: 110 H2O. Then 1 g Pd/S-1 was added into synthesis gel of ZSM-5
and treated by ultrasonic for 30 min. The formed mixture was trans-
ferred to a Teflon-lined steel autoclave and crystallized at 180 ◦C for a
period of time. The obtained solid product was calcined at 550 ◦C for 6 h
in an air atmosphere and denoted as Pd/S-1@ZSM-5-x (x = crystalli-
zation time (h)). Pd/S-1@HZSM-5-x was prepared by ion-exchange of
the corresponding Pd/S-1@ZSM-5-x with NH4NO3 solution (1 mol/L)
Similar to zeolite-encapsulated catalysts, core-shell catalysts, in
which the metal NPs are totally encapsulated in zeolite shells formed by
zeolite nanocrystals, are also an attractive class of materials and have
received much attention in the last few years due to combining the
properties of the metal with those of the zeolite membrane [26,45–48].
Zeolite shell not only can increase the sintering-resistant of the encap-
sulated metal NPs and endow core-shell catalysts with the shape selec-
tive properties, but also can maximize the contact between metal and
zeolite supports. In addition, the mesoporous structure of the zeolite
shell can also improve the diffusion limitation. Therefore, core-shell
catalysts provide an insight and possibility for design and preparation
of the catalyst with enhanced hydrogenation ability in the reactions
involving bulky substrates. However, the work on this field is rarely
reported.
◦
◦
three times at 80 C for 2 h, and then calcined at 550 C for 4 h. In
addition, based on the synthesis of Pd/S-1@ZSM-5ꢀ 48 sample, Pd/S-
1@ZSM-5ꢀ 48-1 and Pd/S-1@ZSM-5ꢀ 48-2 with different Si/Al atomic
ratios were synthesized by adjusting the amounts of NaAlO2 in synthesis
gel of ZSM-5 shell.
Herein, we design an efficient hydrogenation core-shell catalyst by
constructing the acidic nano-ZSM-5 shell around silicalite-1 supported
Pd NPs core (Pd/S-1@ZSM-5). The core-shell catalysts have the
following features: acidic nano-ZSM-5 shell increases the acid sites with
a high proximity to the encapsulated metal NPs, and strengthens the
spillover hydrogenation; nano-ZSM-5 shell can form mesoporous struc-
ture, which is beneficial for the accessibility of the encapsulated metal
NPs to bulky reactants; the acidic nano-ZSM-5 shell can protect the
noble metal from poisoning by organic sulfide to some extent in naph-
thalene hydrogenation (model compound of light cycle oil). In addition,
the designed catalyst is also of interest for individually exploring the
influences of the acidity of the zeolite supports on the hydrogenation
performance of the zeolite-supported metal catalysts by only changing
the acid amounts with a proximity to metal via regulating the coverage
of the zeolite shells.
2.1.4. Preparation of the reference samples
Pd/S-1@NaZSM-5ꢀ 48 was prepared by ion-exchange of Pd/S-
1@ZSM-5ꢀ 48 with NaCl solution (1 mol/L) three times at 80 ◦C for 2 h
and calcination at 550 ◦C for 4 h. S-1@HZSM-5ꢀ 48 was synthesized
according to the preparation procedure of S-1@HZSM-5ꢀ 48 without the
addition of Pd source, and Pd/[S-1@HZSM-5ꢀ 48] was prepared by
conventional incipient wetness impregnation with S-1@HZSM-5ꢀ 48 as
the support. Pd contents in Pd/[S-1@HZSM-5ꢀ 48] are 0.63 wt% (ICP
analysis). Pd/S-1+HZSM-5 was obtained by physically mixing Pd/S-1
with HZSM-5 in a certain mass proportion, in which the Pd and
HZSM-5 contents are similar to Pd/S-1@HZSM-5ꢀ 48. Pd/HZSM-5 with
a similar acid property and Pd content to Pd/S-1@HZSM-5ꢀ 48 was
prepared by incipient wetness impregnation.
2. Experimental
2.2. Characterization
2.1. Sample synthesis
X-ray powder diffraction (XRD) patterns were recorded on a Shimazu
XRD-6000 diffractometer with Cu Ka radiation. Nitrogen adsorption/
desorption isotherms were measured on a Quantachrome NOVA 1200e
2.1.1. Silicalite-1 (S-1)
Silicalite-1 was synthesized from a synthesis gel with the molar
2