Organic Process Research & Development
Article
synthesized on >50 kg scale. Future studies will describe
investigation of an alternative approach to the API to establish
a process that provides MK-7145 in high regio-, enantio-, and
diastereopurity prior to crystallization.
organic layers were washed with 10% NaCl solution (2 × 200
kg). The organic layer was filtered through Na SO (47.6 kg)
2
4
and washed with additional MTBE (20 kg). The resulting
solution was concentrated to (∼3 V) below 30 °C, and the
temperature was adjusted to 55−59 °C to afford a
homogeneous solution. n-Heptane (62.4 kg) was added
dropwise at 55−59 °C and the mixture was stirred at 55−59
EXPERIMENTAL SECTION
General. All reagents were used without further purifica-
tion. Products were authenticated against commercially
available or previously described reagents.
■
°
C for 2 h. The reaction mixture was cooled to 30−35 °C, and
3b,c
n-heptane (130.6 kg) was added dropwise over 6 h. After
stirring at 30−35 °C for an additional 1 h, the reaction mixture
was cooled to 5−10 °C and stirred for an additional 2 h. The
solids were filtered, washed with heptane (70 kg), and dried to
afford 6-bromo-3-hydroxy-2-methylbenzenemethanol (7) as a
white solid (87.06 kg, 96.2 wt %, 80.5% corrected yield).
HPLC area
percent was established on an Agilent 1100 liquid chromatog-
raphy system with a Zorbax Eclipse Plus C18 column (50 mm
×
4.60 mm, 1.8 μm) at 25 °C and flow rate of 1.5 mL/min and
λ = 210 nm. A = 0.1% phosphoric acid in HPLC water; B =
acetonitrile: gradient 90% A, 10% B to 5% A, 95% B over 5
min. wt% was calculated via sample of unknown purity
standard concentration HPLC peak area comparison against a
pure reference of known concentration.
6
-Hydroxy-7-methyl-1(3H)-isobenzofuranone (12)
[
6
1
6553−26−0]. THF (1380 kg) and compound 7 (140 kg,
45 mol, 1.0 equiv) were charged to a vessel under nitrogen at
5−25 °C and stirred 30 min until all solids dissolved.
Pd(OAc) (3 kg, 13.4 mol, 2.0 mol %), dppp (6.5 kg, 15.8 mol,
3
-Hydroxy-2-methylbenzenemethanol (6) [54874−
6−9]. THF (560 kg) and 3-hydroxy-2-methylbenzoic acid
5, 80.0 kg, 526 mol, 1 equiv) were charged into a vessel under
2
2
2
.4 mol %), and NaOAc (106 kg, 1290 mol, 2.0 equiv) were
(
subsequently charged to the same vessel. The batch was heated
nitrogen. The vessel was cooled to 10−15 °C. THF (1040 kg)
and sodium borohydride (30.1 kg, 796 mol, 1.51 equiv) were
charged to a second vessel, which was cooled to 8−10 °C. The
solution of compound 5 was added dropwise to the sodium
borohydride solution at 10−17 °C and stirred for an additional
to 128−132 °C and pressurized with carbon monoxide to
0
4
.55−0.65 MPa for 24 h. The temperature was cooled to 30−
0 °C and active carbon (14 kg) was added. The mixture was
warmed to 50−60 °C for 1.5 h. After filtration, the mixture was
concentrated to 400−500 L (3.0×) below 40 °C. Ethyl acetate
2
.0 h at 10−15 °C. Boron trifluoride diethyl etherate (129.7
(
568 kg) was added, and the mixture was concentrated to 257
kg, 914 mol, 1.74 equiv) was added to the mixture slowly over
L (3.0×) below 40 °C. Ethyl acetate (2322 kg) was added, the
temperature was adjusted to 20−30 °C and the reaction
mixture was stirred for 60 min. The organic layer was washed
with water (825 kg). The aqueous layer was then extracted
with ethyl acetate (928 kg). The combined organic layers were
washed with 7% aqueous sodium bicarbonate (403 kg) and
10% brine (840 kg). The organic layer was filtered through
8
1
h. The reaction mixture was stirred for an additional 18 h at
0−15 °C before cooling to 5−10 °C. Methanol (54.6 kg) was
then added at 5−10 °C, and the mixture stirred for 3 h at 5−10
°
C. 2% Na CO solution (1045 kg) was added slowly at 5−15
2
3
°
C to achieve pH = 7, and the mixture was stirred for an
additional 2 h at 10−20 °C. The mixture was then
concentrated under vacuum below 45 °C to 800−960 L
(
(
10.0−12.0×). The aqueous layer was extracted 3× MTBE
650 kg, 350 kg, 300 kg). The combined organic layer was
Na SO (30 kg), and the filtrate was concentrated to 400−500
2 4
L (4.0×) below 50 °C. The temperature was adjusted to 30−
35 °C, and n-heptane (678 kg) was added slowly. The reaction
mixture was cooled to 10−15 °C and stirred for 3−3.5 h. The
solids were filtered, washed with heptane (120 kg), and dried
to afford 6-hydroxy-7-methyl-1(3H)-isobenzofuranone (12) as
a white solid (85 kg, 95.5 wt %, 80.3% corrected yield).
Bromoketone 3 via Triflate 13. Dichloromethane (1298
kg) and compound 12 (85 kg, 518 mol, 1.0 equiv) were
charged to a vessel under nitrogen and stirred for 30 min at
15−25 °C. Triethylamine (84 kg, 830 mol, 1.6 equiv) was
added in one portion, and the reaction mixture was cooled to
washed with 10% brine (322 kg). The organic layer was filtered
through a pad of Na SO (16 kg) and concentrated to 300−
3
2
4
50 L (3.5−4.5×) under vacuum below 45 °C. 400 kg (4.0−
.0×) n-heptane was added and the mixture was concentrated
5
to 320−400 L (4.0−5.0×) under vacuum below 45 °C. The
vessel was cooled to 0−10 °C and stirred for 2 h. The
suspension was filtered, and the resultant cake was washed with
6
0 kg of n-heptane. 3-Hydroxy-2-methylbenzenemethanol (6)
was isolated as a white solid (65.75 kg, 99.7 LCAP, 98.5 wt %,
0.5% corrected yield).
-Bromo-3-hydroxy-2-methylbenzenemethanol (7)
9
6
3−8 °C. Tf O (162 kg, 574 mol, 1.1 equiv) was added
2
[
1255206−72−4]. To a vessel containing acetonitrile (474
dropwise while maintaining the temperature at 3−8 °C. The
mixture was stirred for an additional 20 min at 3−8 °C, and
water (380 kg) was added. The reaction mixture was warmed
to 20−30 °C and stirred for an additional 20 min. The phases
were separated, and the organic layer was washed with water
three times (456 kg, 404 kg, 454 kg). The organic layer was
filtered through Na SO (56 kg), and the solids were washed
kg) were added compound 6 (68.8 kg, 498 mol, 1.0 equiv) and
trifluoroacetic acid (439.4 kg) The vessel was cooled to −45.5
°
C under nitrogen and N-bromosuccinimide (NBS) (3 × 27.5
kg, 1 × 6.2 kg, 88.7 kg, 478 mol, 0.96 equiv) was added in 4
portions over 2 h at −45 °C. The mixture was stirred for an
additional 40 min at −43 to −30 °C. 26% NaOH solution
2
4
(
611 kg) was added to the reaction mixture via vacuum
with dichloromethane (243 kg). The combined organic liquors
were concentrated to 127−212 L (1.5−2.5×) below 40 °C,
and the KF value was measured (≤0.2%). DMF was added
(780 kg), and the solution, containing triflate 13, was
concentrated to 722−765 L (8.5−9.0×) below 40 °C.
between −5.1 and −19 °C to achieve pH 8.0. The mixture was
stirred at −10 to −20 °C for an additional 30 min, then
concentrated to 756−825 L (11−12×) below 45 °C. The
temperature was adjusted to 15−25 °C, and MTBE (330 kg)
and water (277 kg) were added to the vessel. Stirring was
continued at 15−25 °C for 30−60 min until the solids
dissolved. The phases were separated, and the aqueous layer
was extracted with MTBE (2 × 166 kg). The combined
Pd(OAc) (2.36 kg, 11 mol, 2.0 mol %) and dppp (5.05 kg,
2
12.2 mol, 2.4 mol %) were added, and the mixture was stirred
for 20 min at 20−30 °C. Triethylamine (59.8 kg, 591 mol, 1.14
equiv) and n-butyl vinyl ether (261 kg, 2610 mol, 5.0 equiv)
D
Org. Process Res. Dev. XXXX, XXX, XXX−XXX