C. Zheng, X. Sun / Journal of Fluorine Chemistry 135 (2012) 373–378
377
the catalysts modified with different fluorine contents have
different conversion rate and selectivity of DPA. With increasing
of fluorine content, the activity of FMA catalyst is reduced after
rising. The catalyst has the best activity when fluorine content is in
All the chemicals were procured from Tianjin Chemical Corp.,
China (analytical grade) and used without further purification. For
the typical catalyst preparation process, a certain weight of
alkaline or alkaline earth metal nitrate and alumina were blended
using 60 mL distilled water in 400 mL glass beakers with 4 h for
agitation. Then they were put into ovens with the temperature of
80 8C to dry the water, followed by calcinations at 550 8C in the
presence of air for 4 h. The repetitious modifications for one
catalyst were the same as above. The percentages indicate the
weight of elements (fluorine and metals) to the weight of alumina.
For example, F(10%)–Mg(0.75%)/alumina (short for FMA-10)
denotes that 4 g alumina was first impregnated by 0.78 g of
ammonium fluoride which contains 0.4 g fluorine. After drying at
90 8C for 12 h and calcination at 550 8C for 4 h, it was then
impregnated by 0.33 g of magnesium nitrate which contains
0.031 g magnesium. The repetitious drying and calcination process
for the catalyst were the same as above. The catalyst was pressed
with the pressure of 15 t when all the modifications were finished.
Then using sieves granular catalysts with 20–40 mesh can be
obtained for experiments.
1
0 wt%. The high activity of the catalyst may relate to the fact that
the catalyst has better acid distribution [1]. The modification of
ammonium fluoride and magnesium changes the acid distribution
of alumina, makes the catalyst have the suitable acid intensity for
production of DPA. The modification also reduces the formation of
the accessory substances, avoids the deposit of coke, and improves
the performance of the FMA catalyst at last [30]. Since the
thermodynamic equilibrium of condensation of aniline to DPA
could be affected by reaction temperature, the catalytic behaviour
for the aniline condensation as a function of the temperature was
researched, and the results were given in Fig. 6. From Fig. 6, the
conversion is controlled by the thermodynamic equilibrium when
the reaction temperature is higher than 350 8C. Finally, it could be
concluded that under such conditions the reaction is not
thermodynamically limited and that higher conversions could
be obtained by increasing the contact time [31]. Attempt could
therefore be made to correlate the catalytic activity patterns to
some physico-chemical characterization.
4.2. Characterization methods
For the most active catalyst, FMA-10, the stability and
reusability of their catalytic performance in condensation of
aniline to DPA was tested, the results are given in Fig. 7.
From the entire test showed in Fig. 7a, the activity of catalyst
obtained by impregnation of support was increasing for the first
X-ray powder diffraction (XRD) patterns of the dry samples
were performed on D/max 2500 diffractometer with Cu K
radiation ( = 0.154 nm). Typically, the data were collected from
108 to 808 with a resolution of 0.28. N adsorption–desorption
a
l
2
3
0 h, and then the catalyst showed stable work. Through the
isotherms were obtained at ꢁ196 8C on a Micromeritics Tristar
3000 sorptometer. Samples were outgassed at 150 8C for a
minimum 12 h prior to analysis. The experimental data were
further processed by the BET equation for surface areas and by the
BJH model for pore size distributions. The acidities of pure alumina,
fluorinated alumina modified with magnesium and commercial H-
Beta zeolite catalysts were measured by means of FT-IR analysis of
chemisorbed pyridine on a Magna Model 560 spectrophotometer
(Nicolet, U.S.A.). The samples were calcined at 500 8C and then
exposed to liquid pyridine at 80 8C for 4 h and then kept at room
temperature overnight so as to allow the base to permeate the
samples. The concentrations of Bronsted and Lewis sites were
reaction of more than 60 h, the conversion of aniline and selectivity
of DPA do not have great change, which indicates that the stability
of the catalyst is good [13]. Moreover the catalyst is reusable for at
least five catalytic runs only under the calcination at 500 8C for 4 h
before the recycling test (Fig. 7b). Fig. 7b shows activities and
selectivities obtained after calcination and by charging a new
continuous flow reaction system. The slight decrease observed in
activity could therefore be due to a feeble poisoning of the catalyst
surface and the lost of fluorine content [22].
3
. Conclusions
estimated by the adsorption of d
same FT-IR methods. The samples were activated at 500 8C
overnight under vaccum, then exposed to d -acetonitrile with a
partial pressure of about 1000 Pa. The adsorption was for 1 h
followed by desorption to vacuum for another 0.5 h. The fluorine
and magnesium contents have been determined for catalysts
calcined at 550 8C on a Thermo Jarrell-Ash ICP-9000 inductive
coupled plasma emission spectrometer.
3
-acetonitrile followed by the
In this report we successfully elaborated the preparation of
fluorinated alumina simply and eco-friendly modified with
different alkaline and alkaline earth metals. With the modification
of magnesium, fluorinated alumina showed the higher catalytic
activity and selectivity for condensation of aniline to diphenyl-
amine than other alkaline, alkaline earth metals and the H-beta
zeolite. The function of magnesium was studied in detail. It could
decrease the strong acid sites of fluorinated alumina without
influencing the concentration of total acid sites. The high catalytic
performance of fluorinated alumina with magnesium is greatly
related to the pore geometry with high surface area, large pore size
and high concentration of acid sites with an intermediate acid
strength. A proper number of acid sites with an intermediate acid
strength could be controlled easily using the combination
adjusting of the fluorine and magnesium. The catalyst could at
least maintain its catalytic performance for 65 h and reuse for 5
times at the reaction temperature of 350 8C.
3
4.3. Catalytic activity measurements for condensation of aniline to
diphenylamine
The reactor system was a fixed-bed, vertical, flow-type reactor
made of stainless steel tube of 40 cm in length and 8 mm in
diameter. The stainless steel reactor was heated to the requisite
temperature with the help of a tubular furnace controlled by a
digital temperature controller cum indicator. The quantity of
modified alumina used in each run was 1 g with the mesh of 20–40.
The catalyst was placed in the middle of the reactor and supported
by a thin layer of glass wool under it. The raw stuff of aniline was
fed into the reactor by a syringe pump that could be operated at
different flow rates under atmospheric pressure. The experimental
conditions including different granular size and space velocity was
performed, and the best reaction conditions could be considered as
belonging to the chemical kinetic regime with proper granular size
of the catalysts and space velocity of the condensation reaction.
The effects of the reaction temperature and time were investigated.
4
. Experimental
4
.1. Synthesis of fluorinated alumina modified with different alkaline
and alkaline earth metals
2
Pseudoboehmite (
pore diameter 10.6 nm) is used as the precursor of
a
-AlOOH, BET surface area 379 m /g, average
-Al (short
g
2 3
O
for alumina) after calcination at 550 8C in the presence of air for 4 h,
which was provided by the catalyst factory of Nankai University.