1
3308 J. Phys. Chem. B, Vol. 108, No. 35, 2004
Carneiro et al.
of methanol at 40 °C as a probe reaction.28 It was found that
catalysts comprised of 5-wt % Pt supported on either “platelet”
or “ribbon”-type GNFs exhibited activities comparable to those
observed with 25-wt % platinum on Vulcan carbon. In addition,
GNF-supported platinum particles were substantially more
resistant to CO poisoning. The observed improvement in
performance was attributed to the fact that the metal particles
adopted specific crystallographic orientations when dispersed
on the highly tailored GNF structures. Steigerwalt and co-
workers later carried out analogous studies in which they
investigated the behavior of platinum-ruthenium (1:1) alloy
clusters dispersed on “herringbone” GNF as the anode for a
working direct methanol fuel cell. They reported that the
performance of this electrode was 50% better than that of an
unsupported platinum-ruthenium colloid of similar surface area
and catalyst particle size.
The objective of the current investigation is to determine the
impact of the chemical and physical properties of the support
on the iron- and iron-copper-catalyzed decomposition of CO/
H2 mixtures. Specifically, we compared the catalytic activity
and selectivity of the iron-containing particles dispersed on
highly ordered “platelet” GNF with that observed for the same
metal loading on amorphous silica. In these experiments both
the gas-phase and solid-phase products have been examined.
regulated by the use of MKS mass flow controllers, allowing a
constant composition of a desired reactant feed to be delivered
to the system. Catalyst samples (200 mg) were placed in a
ceramic boat in the center of the reactor tube inside a Lindberg
split furnace. Initially, the catalyst was reduced in a 10%H2/He
mixture while the temperature was raised to 350 °C (600 °C
for silica-supported catalysts) and held at these respective levels
for 2 h. The difference in the respective reduction steps results
from the fact that one must avoid catalyzed hydrogenation of
the nanofiber support, which will occur at temperatures in excess
of 350 °C. On the other hand, it is necessary to carry out this
step at higher temperatures to ensure complete reduction of the
metals on the oxide support. Following the reduction step, the
system was brought to the desired reaction temperature while
the reactor was flushed with helium. At this stage a CO-H2
(4:1) mixture was introduced into the system at a total flow
2
9
3
rate of 100 cm /min, and then the reaction was allowed to
proceed for various periods up to 5 h at temperatures ranging
from 500 to 700 °C. The reaction was monitored as a function
of time by sampling the inlet and outlet gas streams at regular
intervals. The gas-phase products were analyzed by a Varian
3400 gas chromatography unit using a 30 m megabore (GS-Q)
capillary column. The amounts of solid carbon generated by
the catalyst were determined by weight difference and were
within 5% of the value calculated from carbon mass balances.
The characteristics of the solid carbon products were deter-
mined from a combination of transmission electron microscopy
Experimental Section
Materials. The “platelet” GNF employed as a catalyst support
was prepared from the decomposition of a CO-H2 gas mixture
over an iron-based catalyst at 600 °C following a previously
described protocol.30 The metal catalyst used in the growth
process of the nanofibers was removed by dissolution in a 1 M
HCl solution over a period of 7 days. The nanofibers were then
thoroughly washed in deionized water and dried in air at 110
(TEM). TEM examinations of the materials were performed in
a JEOL 2000EXII instrument (point-to-point resolution of 0.18
nm). Transmission specimens were prepared by ultrasonic
dispersion of a small quantity of a given sample in isobutanol
and then application of a drop of the supernate onto a holey
carbon film. Size distribution profiles were constructed from
measurements of over 300 particles in each system. BET surface
areas, calculated from nitrogen adsorption at -196 °C, were
carried out on various materials using a Coulter Omnisorp
°
C. Subsequent X-ray diffraction analysis together with trans-
mission electron microscopy failed to reveal the presence of
any metal particles following this treatment. BET surface area
1
00CX automated unit.
measurements of the purified material gave values ranging from
2
6
0 to 80 m /g. Amorphous fumed silica (M-5 Cab-O-Sil) used
Results
Flow Reactor Studies. The activity of the iron-based catalysts
2
as a support media had a BET surface area of 234 m /g.
The iron- and iron-copper-supported catalysts used in this
investigation were prepared by a standard incipient wetness
technique using an alcohol solution of iron and copper nitrates
mixed in the desired ratios to give a 5 wt % total metal loading
on the respective support media. The impregnates were dried
overnight in air at 110 °C, calcined in air at 250 °C for 4 h to
convert the metal nitrates to oxides, and then reduced at 350
toward the formation of solid carbon was determined gravi-
metrically as a function of composition and reaction temperature
for both support systems. Examination of the data for “platelet”
GNF-supported catalysts presented in Figure 1 shows that the
maximum yield of solid carbon occurs in the temperature range
550-600 °C. It is evident that the addition of copper to iron
does not enhance the formation of carbon. Indeed, as the fraction
of copper is progressively raised so the amount of solid carbon
generated is decreased. Inspection of the corresponding data
for the silica-supported iron-based particles shows the existence
of some major differences to the former systems, Figure 2. In
contrast to the “platelet” GNF-supported systems, in this case
maximum activity for solid carbon growth is observed at about
500 °C and decreases at higher temperatures. Furthermore, the
addition of 50% or less of copper to iron promotes the activity
of the catalyst toward carbon formation. Despite this trend,
however, it is clear that the amount of carbon produced from
the GNF-supported iron catalysts is significantly higher than
that obtained when silica is utilized as the carrier medium.
The gas-phase product distribution analysis was carried out
for the decomposition of CO-H2 (4:1) over the 5-wt % Fe
supported on “platelet” GNF and silica, and these data are shown
in Figures 3 and 4, respectively. Inspection of these plots reveals
the existence of some fundamental differences between the two
°
C in a 10% H2/He mixture for 24 h. For the silica-supported
metal catalysts this step was continued for a period of 72 h in
order to ensure complete reduction of the oxides to the metallic
state. After the reduction step, the samples were cooled to room
temperature under flowing helium and then passivated in a 2%
air-helium mixture for 1 h prior to removal from the reactor.
The gases used in this work, helium (99.999%), hydrogen
(99.99%), and carbon monoxide (99.99%), were obtained from
Air Products Inc. Traces of iron carbonyl were removed from
the CO by passing the gas through a heated coil maintained at
200 °C. All gases were passed through molecular sieve traps to
remove traces of water. Reagent-grade cupric nitrate [Cu(NO3)2‚
3
H2O] and ferric nitrate [Fe(NO3)3‚9H2O] were obtained from
Fisher Scientific for the catalyst preparations.
Apparatus and Procedures. The apparatus used for the
catalyst studies consisted of a horizontal quartz reactor tube,
which was connected to gas supply lines and operated at
atmospheric pressure. The gas flow to the reactor was precisely