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Y. Yu et al. / Journal of Catalysis 267 (2009) 121–128
The conversion of CO was measured at the steady state; usually
2. Experimental
2.1. Catalyst preparation
30 min after the catalyst bed temperature was settled down. The
temperature was usually lowered from room temperature by using
methanol/liquid nitrogen mixture contained in a vacuum bottle. To
maintain constant temperature (change within 1 °C), small amount
of liquid nitrogen was carefully added into the bottle for 10 min
each time, and two vacuum bottles containing the mixture were
used alternately. When CO conversion at room temperature was
below 100%, the catalyst was heated by a resistive heater until
100% CO conversion is reached. The concentrations of CO and
CO2 in the inlet and outlet streams were measured by using an
automatic sampling gas chromatograph (GC8A, Shimadzu
Corporation).
Tricobalt tetraoxide (Co3O4) was prepared by calcination at
300 °C of the precipitates obtained by adding an aqueous solution
of Co(NO3)2 to an aqueous solution of Na2CO3 (1.2 times of the stoi-
chiometric amount) [11]. Typically, cobalt nitrate hexahydrate
[Co(NO3)2ꢁ6H2O, 98.0%, Wako Pure Chemical Industries Ltd.],
17.361 g was dissolved in 500 ml of distilled water. The aqueous
solution of Co(NO3)2 was heated to 70 °C and poured into 500 ml
of aqueous Na2CO3 solution heated at 70 °C, followed by further
aging at 70 °C for 1 h. During preparation, the solution was vigor-
ously stirred. The precipitate was thoroughly washed with distilled
water and filtered. The solid obtained was dried at 100 °C over-
night in air and calcined in air at 300 °C for 4 h to transform into
Co3O4. Other metal oxides such as Mn2O3, Fe2O3, and NiO were pre-
pared in a similar manner to those for Co3O4 and by calcination in
air at 800, 400, and 400 °C for 4 h, respectively. Active MnO2 was
prepared by the oxidation of Mn(NO3)2 in aqueous solution with
KMnO4 followed by calcination in air at 300 °C [15].
2.4. Kinetic measurements
Kinetic measurements were carried out in different tempera-
ture ranges depending on the pretreatment conditions: in the
range of ꢀ23 to 23 °C after pretreatments at room temperature,
in the range of ꢀ41 to ꢀ21 °C after pretreatment at 150 °C in wet
air, and in the range of ꢀ81 to ꢀ49 °C (after operated at ꢀ90 to
ꢀ49 °C for 5 h for obtaining steady state) after pretreatment at
150 °C in dry air, CO in air, or N2. The stream containing 0.2–
1.0 vol% CO in air (excess oxygen) and the stream containing 1.0–
20 vol% O2 and 1.0 vol% CO in N2 (excess oxygen) were fed for
the measurements of rate dependency on the partial pressure of
CO and of O2, respectively. The gas hourly space velocity was chan-
ged in the range of 1.2 ꢂ 104–6.1 ꢂ 104 hꢀ1 ml/g cat in order to
keep CO conversion below 15% for realizing a differential reactor
assumption.
Titanium dioxide (P25, 50 m2/g in BET surface area), Fe3O4
(4.8 m2/g), CuO nanopowder (33 nm in diameter, 29 m2/g), and
CeO2 (166.4 m2/g) were purchased from Nippon Aerosil, Wako
Pure Chemical Industries, Sigma-aldrich, and Daiichi Kigenso Kaga-
ku Kogyo Co. Ltd., respectively.
2.2. Characterization of metal oxides
BET (Brunauer, Emmett, and Teller) surface areas were deter-
mined by nitrogen adsorption at ꢀ196 °C by using a surface area
and porosity analyzer (Micromeritics Tristar, Shimadzu Corpora-
tion, JP). The low concentration of moisture in the dry gas was
measured by a cryogenic optical dew point meter (Hycosmo II
S1200, Osaka Sanso Kogyo Ltd, JP) after flowing the gas for 2 h at
a rate of 100 ml/min, while the high concentration of moisture in
wet air was measured by a dew point analyzer (DPO-3D, Osaka
Sanso Kogyo Ltd, JP) under the same conditions.
2.5. Oxygen temperature-programmed desorption (O2-TPD) and CO
temperature-programmed reduction (CO-TPR)
O2-TPD and CO-TPR experiments were preformed at Automated
Catalyst Characterization System (Autochem 2920, Micromeritics,
USA) equipped with a mass spectrometer (QIC 20, Hiden, UK) by
using 0.20 g catalyst powder. After pretreatments at different con-
ditions, the sample was cooled down to ꢀ70 °C, and then exposed
to O2 at the same temperature. After 60 min, the feed gas was
switched to He (or 5.0 vol% CO in He for CO-TPR experiments)
for purging the system for 60 min and then the temperature was
raised at a ramp of 10 °C/min from ꢀ70 to 600 °C in a stream of
He at 30 ml/min (or 5.0 vol% CO in He for CO-TPR experiments)
and the mass signal of O2 (m/z = 32) (or mass signal of CO (m/
z = 28), O2 (m/z = 32), and CO2 (m/z = 44) for CO-TPR) was recorded
simultaneously. The purity of O2, N2, and He in cylinders was
above 99.99%. To estimate the amount of different oxygen species,
the O2-TPD profiles of the samples after different pretreatments
were deconvoluted and then the integrated peak area was
obtained.
Transmission electron microscopy (TEM) observation was car-
ried out by using a JEOL/JEM-2000FX. X-ray photoelectron spectra
(XPS) were measured on a Shimadzu/Kratos ESCA 3400 using Mg
Ka X-ray source (100 W) after pretreatment in different atmo-
spheres such as in air, N2, and CO/air for 40 min within the temper-
ature range of 100–250 °C, which is similar to the conditions of
catalytic activity tests for CO oxidation. Binding energies are refer-
enced to the C(1s) binding energy of adventitious carbon contam-
ination taken to be 284.6 eV. X-ray diffraction (XRD) analyses were
performed with a RINT-TTR III diffractometer (Rigaku Corporation,
JP) using Cu Ka radiation at 50 kV and 300 mA after different pre-
treatments which are similar to XPS measurements.
2.3. CO oxidation after different pretreatments
3. Results
The catalytic tests for CO oxidation were carried out in a fixed-
bed quartz reactor (i.d. = 5 mm), containing 0.15 g of catalyst sam-
ples. A standard reaction gas containing 1.0 vol% CO, 99 vol% air,
and 1.8 ppm H2O was fed directly from the cylinder without puri-
fication. In all the cases pretreatments were performed at desired
temperatures for 40 min in a stream of dry air (3.4 ppm H2O),
wet air (13,840–15,780 ppm H2O), 1.0 vol% CO in air, N2(1.6 ppm
H2O), 1.0 vol% CO in N2 (2.6 ppm H2O), or 5.0 vol% H2 in N2
(2.8 ppm H2O) at a flow rate of 50 min/ml. After pretreatments un-
der different conditions, the catalyst sample was cooled down to
room temperature and then the feed gas was switched to reaction
gas.
3.1. The catalytic activities of metal oxides for CO oxidation after
different pretreatments
The morphology and crystalline nature were investigated by
using TEM and XRD. The mean diameter of Co3O4 calculated from
the peak width by using the Scherrer’s equation was 11 nm. A spe-
cific surface area of 129 m2/g was obtained by BET analysis. After
pretreatments in different atmospheres at 150 °C for 40 min, CO
oxidation over Co3O4 was performed in a reaction stream of air
containing 1.0 vol% CO and 1.8 ppm moisture. The reaction curves
are shown in Fig. 1. Dry air pretreatment gives surprisingly high