J. Zhang et al. / Journal of Alloys and Compounds 395 (2005) 322–325
323
with a proper amount of glycine. The solution of the mixture
was heated until it dried and combusted seriously produc-
ing ultra-fine SDC powder. The SDC powder was pre-fired
◦
at 600 C and then pressed into pellets with a diameter of
1
3 mm and thickness of ∼0.5 mm. The pellets were sintered
◦
at 1400 C for 4 h, then, the electrolyte pellets were ready.
A
proper amount of glycine was dissolved in
Ni(NO3)2·6H2O (AP, Shanghai Shanpu Chemical Inc.) solu-
tion and the solution was heated until it combusted producing
fine NiO powder. The NiO powder was mixed with 35 wt.%
SDC powder by grinding them with some ethanol in an agate
mortar. Then some organic binder was added and mixed with
the powder to obtain the anode paste. The NiO–SDC anode
paste was applied on one side of the SDC electrolyte pellet
Fig. 1. The X-ray diffraction patterns of the SDC, LSCF powders and the
sintered composite cathodes.
◦
and sintered at 1200 C in air for 2 h. Similarly, LSCF was
synthesized. The original materials for making LSCF were:
La(NO3)3·6H2O (AP, Beijing Chemical Plant), Sr(NO3)2
action between the two components. As Ag was added and
the composite cathode was sintered at 850 C for 3 h, there
(
Beijing Xinhua Chemical Plant), Co(NO3)3·6H2O (AP, Bei-
◦
jing Yili Chemical Inc.) and Fe(NO3)3·6H2O (AP, Beijing
Chemical Plant). The LSCF powder was mixed with 30 wt.%
SDC by grinding. Some organic binder was added to make
the cathode LSCF–SDC paste. Then, some LSCF–SDC paste
was mixed with Ag paste (DAD-87, Shanghai Institute of
Synthesized Risen) with Ag content of 30 wt.% to make
LSCF–SDC–Ag composite cathode paste. LSCF–SDC paste
was applied on the other side of some of the SDC electrolyte
pellets already with the anode on one side mentioned above,
while LSCF–SDC–Ag paste was applied on the other pel-
lets in the same way. The pellets with LSCF–SDC cathode
was no chemical reaction between other components, either.
This makes it possible for each component in the composite
cathode to function with its own advantages, i.e., the mixed
conduction of LSCF promoting the cathode reactions, SDC
reducing the electrode–electrolyte interface polarization, Ag
enhancing the electronic conductivity of the cathode. A high
performance cathode should be obtained by combining all
these merits.
3.2. SEM
◦
was sintered at 950 C for 3 h and those with LSCF–SDC–Ag
◦
were sintered at 850 C for 3 h.
SEM images were obtained for the electrolyte and the
interfaces of electrode–electrolyte for the tested SOFCs
and they are shown in Fig. 2. Fig. 2(a) shows the SEM
At last, the SOFC units (single cell) were assembled with
Agpasteassealingmaterial [7]. TheSOFCsweretestedusing
H2 as fuel and air as oxidant.
◦
images of the SDC electrolyte sintered at 1400 C with
The performance of the SOFCs was measured by a So-
lartron SI1287 Electrochemical Interface. The measuring
temperature range was 250–750 C. The X-ray spectra of
the specimen were obtained by a Rigaku D/Max-rA X-ray
diffractometer. A SHIMADZU SSX-550 Scanning Electron
Microscope was used to examine the microstructures of the
electrode, the electrolyte and the electrode–electrolyte inter-
face.
a magnification of 20,000. It can be seen that the SDC
electrolyte is relatively dense with some scattered closed
pores. This means that the SDC will not cause any gas
leakage as SOFC electrolytes because of its porosity. The
interface sections of LSCF–SDC/SDC (electrolyte) and
LSCF–SDC–Ag/SDC are shown in Fig. 2(b) and (c), respec-
tively with a magnification of 1000×. There is an obvious line
at the LSCF–SDC–electrolyte interface and the adhesion of
the cathode on the electrolyte is poor as the cathode and the
electrolyte separate at many parts around the interface area.
This will raise the polarization loss at the interface. While, the
adhesion of the cathode with Ag on the electrolyte is much
better with no gap between the cathode and the electrolyte.
Note that the sintering temperature of the cathode with Ag
was lower than that without Ag. This was done considering
the low melting point of Ag as well as the possible improve-
ment of adhesion for the cathode without Ag with higher
sintering temperature. In addition, the microstructure of the
cathode with Ag is more uniform than that without Ag. This
may partly have contributed to the ability of enhancing sin-
tering behavior of Ag, i.e., Ag functioned as a sintering aid
in this case.
◦
3
. Results and discussions
3
.1. XRD analysis
Fig. 1 shows the X-ray spectra of LSCF and SDC powders.
The spectra of the sintered composite cathodes LSCF–GDC
and LSCF–GDC–Ag are also shown in the same figure. It can
be seen that the main phase of the LSCF powder made by the
glycine–nitrate process is the rhombohedral perovskite [8].
The structure of SDC is cubic. After the LSCF–SDC mix-
◦
ture was sintered at 950 C, LSCF and SDC retained their
own structures, respectively and there was no chemical re-