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L. Zhang et al. / Materials Research Bulletin 45 (2010) 603–608
electrolytes. Wachsman et al. have shown that the bilayer
electrolytes were stable under fuel cell operation conditions for
1400 h at temperatures in the range of 500–800 8C [14]. In
addition, Park et al. have claimed that no secondary phases with
lower conductivity are formed at the bilayer interface [16]. In these
and fired at 800 8C for 2 h to form porous LSM–YSB electrodes. The
electrode thickness was about 30 m.
m
Anode-supported single cells with NiO–SDC as the substrates
anodes and SDC as the electrolytes were fabricated using a co-
pressing method [21]. Anode precursors consisted of 60 wt% NiO
and 40 wt% SDC were mixed with an agate mortar. The mixed
powders were pre-pressed while SDC powder was subsequently
added on the top of the pre-pressed pellet and then co-pressed to
form the NiO–SDC/SDC substrates. The substrates were co-fired at
1250 8C for 5 h to densify the SDC electrolyte. YSB thin films were
then deposited on the SDC layers by a DC (Direct Current)
magnetron sputtering technique at room temperature under
oxygen and argon (30:70 vol%) pressure of 4 Pa. The NiO–SDC/
SDC pellets were positioned on a substrate holder with the draw
distance of about 50 mm. The sputtering was conducted for 1 h to
reports, thin films (0.2–6
mm) of Y or Er doped Bi2O3 were prepared
by Pulse Laser Deposition (PLD) on Y, Sm, or Gd doped ceria
substrates, which were 0.8–2.0 mm thick. At the same time, thick
films of doped-Bi2O3 (5–60
mm thick) were prepared on the ceria
substrates with slurry-coating and dip-coating techniques. Anode-
supported fuel cells were developed with bilayer electrolytes
consisting of 84-
m
m-thick GDC (Gd0.1Ce0.9O1.95) and 16-
mm-thick
YSB (Y0.25Bi0.75O1.5
)
and generated peak power density of
260 mW cmÀ2 at 700 8C. The authors suggested that the power
density might be significantly improved by using a thinner bilayer
electrolyte [15]. Recently, Ahn et al. have applied Bi2Ru2O7–
Er0.8Bi1.2O3 cathode on ESB/GDC (Gd0.1Ce0.9O2) bilayer electro-
lytes, and produced exceptionally high performance with maxi-
mum power density of 1.95 W cmÀ2 at 650 8C [18].
form 6
mm YSB layer. The resulted trilayer NiO–SDC/SDC/YSB was
annealed in air at 800 8C for 2 h. LSM–YSB cathodes were then
applied by the screen-printing method and fired at 800 8C for 2 h.
In this work, single cell without YSB layer, NiO–SDC/SDC/LSM–YSB,
is termed as Monolayer cell while the cell with YSB electrolyte,
NiO–SDC/SDC/YSB/LSM–YSB, as Bilayer cell.
In the previous reports on the cerium–bismuth bilayer
electrolytes, fuel cells are usually constructed with Pt or Au as
the electrodes, mainly due to the fact that many strontium
cobaltite cathode materials such as La0.6Sr0.4Co0.2Fe0.8O3 and
Sm0.5Sr0.5CoO3 could react with bismuth oxides at the temperature
when the fuel cells are fabricated [19]. Our recent work shows that
2.3. Characterization
The phase structure was identified by powder X-ray diffraction
(XRD) with a Philips X’pert PRO diffractometer. Morphology and
microstructure were obtained by scanning electron microscope
(SEM) technique using a FEI XL30 Environmental scanning electron
microscope. Electrochemical measurements were conducted with
a Zahner Im6ex electrochemical workstation. The impedance of
symmetrical cells was measured using a two-probe impedance
method with Ag paste and Ag wires as current collector and leads.
The measurements were taken in ambient air in the frequency
range from 0.01 Hz to 1 MHz with a bias voltage of 10 mV over a
temperature range of 550–650 8C.
bismuth oxide and LSM (La0.85Sr0.15MnO3À
) are chemically
d
compatible under operating conditions for low-and-intermediate
temperature SOFCs [20].
In this work, we studied anode-supported SOFCs with thinner
bilayer electrolytes consisting of 26-mm-thick SDC and 6-mm-
thick YSB to increase the cell performance and to reduce the
operating temperatures. The cells were constructed without using
noble metal electrodes but with Ni–SDC as the anodes and LSM–
YSB as the cathodes.
2. Experimental
Single cells were attached and sealed on an alumina tube using
Ag paste, with humidified hydrogen (3% H2O, 60 ml minÀ1) as the
fuel and the ambient air as oxidant. Fuel cell performances were
measured with a galvanostatic mode at temperatures of 550, 600,
and 650 8C. The measurement was conducted 30 min after the cell
was heated to the operation temperature.
2.1. Powder preparation
Powders of SDC, LSM, NiO, and YSB were synthesized using a
glycine-nitrate combustion method with nitrate precursors of
Sm(NO3)3, (NH4)2Ce(NO3)6, La(NO3)3, Sr(NO3)3, Mn(NO3)2,
Ni(NO3)2, Y(NO3)3, and Bi(NO3)3 [20]. Stoichiometric amounts of
the nitrate were dissolved in distilled water, to which glycine
(NH2–CH2–COOH) was added. The solution was stirred for several
hours while heated on a hot plate to convert it to a viscous gel, and
then further heated to spontaneous ignition, resulting in homoge-
neous ashes. The ash was subsequently calcined at high
temperatures to remove possible organic residues and to form
the desired crystalline structures. The heating temperatures and
time for SDC, LSM, NiO, and YSB powders were 600 8C 2 h, 900 8C
4 h, 850 8C 4 h and 600 8C 2 h, respectively.
3. Results and discussion
3.1. Microstructure characterization
XRD measurements show that the sputtered YSB film presents
pure cubic phase, as shown in Fig. 1. Wachsman et al. reported
that no parasitic instability had been observed for the bilayer SDC/
ESB electrolytes when they were operated at 650 8C over 1250 h
under open circuit conditions [14]. Park et al. have shown that the
interface between SDC and doped Bi2O3 is stable when the bilayer
is fired at 890 8C for 10 h [16]. Therefore, it is assumed that the
reactivity between the SDC and YSB layers is negligible based on
the prior work.
2.2. Cell preparation
Symmetrical cells were constructed with LSM–YSB composite
electrodes on SDC and YSB electrolytes. The SDC and YSB powders
were cold-pressed to form disks with diameter of 15 mm. In order
to obtain dense substrate, the SDC disks and YSB disks were fired at
1400 8C for 5 h and 800 8C for 2 h, respectively. To prepare the
LSM–YSB composite cathode, LSM and YSB powders in weight ratio
of 1:1 were mechanically mixed with an organic binder (a-
terpineol as the solvent, ethyl cellulose as the binder) to form a
slurry (with weight ratio of 1:1.5). The slurry was applied to both
sides of the SDC and YSB substrates using a screen-printing
technique. The printed layers were dried under an infrared lamp,
Fig. 2 is the cross-sectional view of the Bilayer cell. Shown in
Fig. 2a is the interface between cathode and electrolyte, which is
well bonded to each other. Fig. 2b shows the cross-sectional view
of the bilayer electrolyte. The SDC electrolyte is fairly dense with a
few isolated closed pores. The grain size is about 1
thickness of SDC layer is about 26 m. The sputtered YSB layer is
about 6 m in thickness. It is also fairly dense, crack-free, and with
only a few isolated pin-holes. The YSB grains are cubic in shape
with an average size of 0.5 m. Excellent bonding has been formed
mm. The
m
m
m
and there is no clearly observable interface between the two layers
in the electrolytes. The YSB layer could be distinguished from the