Journal of The Electrochemical Society, 153 ͑10͒ C701-C706 ͑2006͒
C701
0013-4651/2006/153͑10͒/C701/6/$20.00 © The Electrochemical Society
ALD and Characterization of Aluminum Oxide Deposited on
Si„100… using Tris(diethylamino) Aluminum and Water
Vapor
a
a
Rajesh Katamreddy,a,b Ronald Inman,a, Gregory Jursich, Axel Soulet, and
*
Christos Takoudisb,
*
,z
aAmerican Air Liquide, Chicago Research Center, Countryside, Illinois 60525, USA
bDepartments of Chemical Engineering and Bioengineering, University of Illinois at Chicago, Chicago,
Illinois 60607, USA
A nonpyrophoric, oxygen-free, halogen-free tris͑diethylamino͒ aluminum ͑TDEAA͒ precursor was used for atomic layer deposi-
tion ͑ALD͒ of aluminum oxide on Si͑100͒. ALD of aluminum oxide using TDEAA and water was found to be self-limiting with
respect to both reactants. The temperature window for ALD in the hotwall reactor used was found to be between 200 and 400°C.
The ALD rate was 1.4 Å/cycle at optimum conditions. Fourier transform infrared ͑FTIR͒ analyses indicated negligible interfacial
SiO2 growth during deposition. Both FTIR spectra and transmission electron micrographs showed the ALD aluminum oxide to be
amorphous. Also, FTIR and X-ray photoelectron spectral ͑XPS͒ analyses showed negligible carbon and nitrogen
͑Ͻ1% atomic͒ contamination in the film. Z-contrast images and electron energy loss spectra showed uniform aluminum oxide film
with an abrupt interface with Si. XPS analysis revealed aluminum oxide film to be stoichiometric with no detectable Al–Al cluster
formation. Also, XP spectra showed no silicate formation at the interface of as-deposited alumina films.
© 2006 The Electrochemical Society. ͓DOI: 10.1149/1.2239258͔ All rights reserved.
Manuscript submitted March 14, 2006; revised manuscript received May 8, 2006. Available electronically August 4, 2006.
In future minimization of transistor devices, alternative high-
dielectric-constant materials are needed to replace SiO2 and its first-
generation replacement material, silicon oxynitride.1 Among the po-
tential replacement materials, aluminum oxide has gained
considerable interest. Aluminum oxide has many favorable proper-
ties like high bandgap2,3 and thermal stability on Si4 and it remains
amorphous after high-temperature annealing for future silica
replacement. However, it has a relatively low dielectric constant
ever, this compound polymerizes easily and thus exists as a mixture
of polymers or oligomers. Each polymer or oligomer has a different
vapor pressure. As a result, the vapor pressure of this precursor is
unpredictable and difficult to control. Aluminum 2-ethyhexanoate
has also been demonstrated as a precursor for Al2O3 deposition, but
its low vapor pressure results in low deposition rates, which limits
its usefulness.17 In addition, many of the nonpyrophoric candidates
contain aluminum–oxygen ͑Al–O͒ bonds. These bonds are quite
strong ͑122 kcal/mol͒ compared to aluminum–nitrogen ͑Al–N͒
bonds ͑71 kcal/mol͒, which gives alkyl amino aluminum precursors
a clear advantage in the energetics of reaction.
The advantage in using higher alkyl amino aluminum com-
pounds, such as diethyl or higher carbon chain amino aluminum
compounds, rather than methyl amino aluminum compounds, is that
the higher alkyl amino aluminum compounds are less susceptible to
self degradation by oligomerization. Another advantage of using di-
ethyl amino compounds is that, unlike methyl amino aluminum
compounds, the diethyl amino aluminum compound exists as a liq-
uid. Thus, it is easier to control and provides more consistent deliv-
ery to the deposition tool. In this work, we present a nonpyrophoric,
halogen-free, oxygen-free precursor, tris͑diethylamino͒ aluminum
͑TDEAA; U.S. Pat. Appl. 20050003662͒, which along with water is
used for ALD of aluminum oxide. Self-limiting kinetics for both
precursor and water half-cycles are shown. Effects of temperature
on deposition rate and on the vapor pressure of the novel precursor
are also presented. Further, aluminum oxide film and its interface
with Si are analyzed using Fourier transform infrared spectroscopy
͑FTIR͒, X-ray photoelectron spectroscopy ͑XPS͒, and scanning
transmission electron microscopy ͑STEM͒/electron energy loss
spectroscopy ͑EELS͒ techniques.
5
͑ϳ9͒ and this makes it a short-term replacement material. In order
to take advantage of the material benefits of aluminum oxide with-
out the electrical disadvantage of low dielectric constant, a combi-
nation film of aluminum oxide with higher dielectric metal oxides is
potentially a better, longer term replacement material. Of possible
combinations with aluminum oxide, hafnium oxide and zirconium
oxide are currently being investigated.2,6-8 Some recent studies have
reported improvement in crystallization temperature and interfacial
stability by mixing aluminum oxide with hafnium oxide.9,10 It has
been widely assumed that a thin silicon oxide interfacial layer is
required for excellent electrical properties, but the presence of a
silicon oxide interfacial layer places another constraint on the physi-
cal thickness. Aluminum oxide films also have a significant market
in capacitor and some nonintegrated circuit applications like mag-
netic heads.
Atomic layer deposition ͑ALD͒ is being increasingly used to
grow thin films in the microelectronics industry. The ALD process
involves a sequential alternating series of gas-surface reaction under
surface saturation conditions. Precursor and oxidizer are pulsed, al-
ternately separated by inert gas purging periods to prevent gas phase
reactions and obtain self-limiting film deposition. Each cycle results
in a submonolayer growth of the required film. ALD has attractive
features like excellent uniformity, conformality, and submonolayer
thickness control.11
ALD of Al2O3 films is commonly performed today using alkyl
aluminum or alkyl aluminum hydride as Al source.12-15 One of the
disadvantages of alkyl aluminum precursors such as tri-methyl alu-
minum ͑TMA͒ is that they are pyrophoric, which requires special
handling and storage precautions. In addition to pyrophoricity, TMA
contains aluminum–carbon ͑Al–C͒ bonds, which may result in un-
desirable carbon incorporation in the film. Aluminum isopropoxide
has also been used as precursor to deposit aluminum oxide.16 How-
Experimental
Aluminum oxide thin films were deposited using tris͑diethy-
lamino͒ aluminum precursor and water as oxidizing agent on
p-doped 1 ϫ 1 in. Si͑100͒ substrates in a hot wall tube reactor with
a resistive heater coil. Prior to deposition, Si wafers were cleaned by
RCA standard cleaning ͑SC-1͒ to remove organic contaminants and
particulates, followed by 1% HF dip for 40 s. Each of the two steps
was followed by thorough deionized ͑DI͒ water rinse and drying in
N2. This cleaning procedure left approximately 10 Å of native oxide
on the surface.
The reactor consists of a high-purity quartz tube ͑38 mm diam
ϫ 480 mm long͒ with an aluminum block serving as a substrate
*
Electrochemical Society Active Member.
z E-mail: takoudis@uic.edu
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