ACS Catalysis
Research Article
experiments of a spent Mo2C catalyst after vapor phase anisole
HDO were employed in this work to show that oxygen
accumulation on/in Mo2C catalysts occurs during HDO, even
at a high H2-to-anisole molar ratio (∼110) in the reactant feed at
423 K under ambient pressure.
Mo2C catalysts.4,7,16 After the sample was cooled to RT (typically
20−30 min), the passivated Mo2C catalyst was removed from the
reactor. Multiple batches of Mo2C synthesized using the same
preparation conditions were mixed in order to (i) create a
representative Mo2C catalyst that shares a set of physical/
chemical properties and (ii) perform in situ CO titration
experiments (section 2.4) and transient kinetic measurements
(section 2.5), which required large amounts of sample (0.43 to
8.5 g) for quantitative analysis using online mass spectrometry
(MKS Cirrus 200 Quadrupole MS system).
Boudart and co-workers9−11 reported that chemisorbed
oxygen on/in tungsten carbide catalysts can introduce acidic
sites, which increases the rate of alkane isomerization but inhibits
the rate of alkane hydrogenolysis reactions, resulting in high
alkane isomerization selectivity (70−99%). An oxycarbide phase
of molybdenum was proposed to be responsible for high
selectivity (∼85%) of n-heptane isomerization by Ledoux and co-
workers.12 Residual oxygen retained in molybdenum carbide
catalysts, achieved by using different carburization temperatures
for MoO3 catalysts, was also found to suppress benzene
hydrogenation rates.3,13,14 Rodriguez and co-workers8 have
employed density functional theory (DFT) calculations to
suggest that a Mo oxycarbide can be formed during the water gas
shift reaction on the surface of Mo2C in which chemisorbed
oxygen, produced from water dissociation, is involved. These
reports demonstrate that the presence of heteroatoms on/in
transition metal carbide catalysts can alter their reactive
functionality by introducing acidic sites or by changing the
number of active centers available for catalysis.
A Mo2C catalyst, which was not exposed to air (i.e., the
passivation step was omitted), was also prepared according to the
temperature protocol described above, except that the sample
was cooled in a flow of H2 (total flow rate of 2.3 cm3 s−1) from
873 to 423 K. Once the temperature reached 423 K, the gas
stream was switched from pure H2 to the reactant mixture
(anisole/H2 = 0.16/balance, vol %, total flow rate ∼1.67 cm3 s−1)
to perform vapor phase anisole HDO under ambient pressure.
An oxygen-treated Mo2C catalyst was prepared using a
method similar to that reported by Ribeiro et al.9,11,17 A freshly
synthesized Mo2C catalyst (from ∼1.6 g AMT), following a
temperature protocol for the typical Mo2C synthesis described
above, was cooled to RT in H2 flow (∼2.3 cm3 s−1), subsequently
treated in a flow of 1% O2/He (3.75 cm3 s−1) at RT for 2 h and
thereafter at ∼423 K for 30 min (ramping rate ∼0.07 K s−1). After
oxygen treatment, the catalyst was quenched to RT in a flow of
H2/Ar (87.5/12.5, vol %, total flow rate ∼2.67 cm3 s−1), followed
by heating at ∼723 K for 1 h with a ramping rate ∼0.12 K s−1
(SI)), and then cooled in the same H2/Ar mixture flow to 423 K
prior to reaction rate/apparent activation energy measurements
for vapor phase anisole HDO. An independent experiment was
performed in which the oxygen-treated Mo2C catalyst, after
being treated in a flow of H2/Ar (87.5/12.5, vol %, total flow rate
∼2.67 cm3 s−1) at 723 K for 1 h and cooled to RT, was subjected
to a second temperature-programmed surface reaction with H2/
Ar (87.5/12.5, vol %, total flow rate ∼2.67 cm3 s−1) at 773 K for
SI) to assess the amount of oxygen incorporated and retained on
or in the molybdenum carbide catalyst before vapor phase anisole
HDO. The reactor effluent during catalyst treatments was
monitored and quantified by using an online mass spectrometer
with calibrated response factors.
In this study, we investigate the effect of oxygen incorporation
on/in molybdenum carbide catalysts on the kinetics of vapor
phase anisole HDO. An oxygen-treated molybdenum carbide
catalyst with oxygen uptake O/Mobulk (molar ratio) = 0.075
showed an ∼3 times lower benzene synthesis rate per gram of
catalyst (2.4 × 10−8 vs 6.8 × 10−8 mol s−1 g−1) as compared with a
freshly prepared molybdenum carbide catalyst in which the
catalyst was not exposed to oxygen before reaction. A similar
TOF of benzene synthesis, obtained by in situ CO titration, was
found for both the oxygen-treated and freshly prepared
molybdenum carbide formulations, suggesting that the effect of
oxygen is to solely reduce the number of active sites for vapor
phase anisole HDO.
2. EXPERIMENTAL METHODS
2.1. Catalyst Synthesis. Mo2C catalysts were prepared by a
temperature-programmed reduction method similar to those
reported previously.3,7,15 Briefly, ∼1.6 g of ammonium
molybdate tetrahydrate (AMT, (NH4)6Mo7O24·4H2O sieved,
177−400 μm, Sigma, 99.98%) was loaded into a tubular quartz
reactor with a thermocouple attached to a thermowell (i.d. 10
mm) and purged with a flow of a CH4 (Matheson, 99.97%)/H2
(Minneapolis Oxygen, 99.999%) gas mixture (15/85, vol %, total
flow rate ∼2.75 cm3 s−1) for 1−5 min at room temperature
(hereafter denoted as RT) and then heated in a three-zone split
tube furnace (series 3210, Applied Test System) with a typical
temperature protocol (15% CH4/H2, RT (1.5 h) to 623 K [5 h]
(1.5 h) to 873 K [3 h], cool) that is described in detail below. The
reactor was heated from RT to the first target temperature (∼623
K) within 1.5 h, and the temperature was then held for 5 h.
Subsequently, the sample was heated to the second target
temperature (∼873 K) within 1.5 h and held at this temperature
for 3 h prior to being cooled to RT in the same CH4/H2 gas
mixture flow. The resulting material (Mo2C) was then treated in
a flow of 1% O2/He mixture (Matheson, Certified Standard
Purity) at ∼1.67−3.33 cm3 s−1 to passivate the carbidic
surface.4,7,15 The reactor temperature was found to increase
from RT to ∼333−373 K upon the introduction of a 1% O2/He
gas mixture, confirming the pyrophoric feature of as-synthesized
MoO3 (Sigma, 99.5+ % ACS Reagent) catalysts were used as
received and sieved (177−400 μm) prior to kinetic measure-
ments of vapor phase anisole HDO.
2.2. Materials Characterization. The bulk structures of the
samples were characterized by X-ray diffraction with three
measurement frames at 30° (2θ), 60° (2θ), and 90° (2θ) at a 600
s frame−1 dwell (Δ2θ frame width of 35° (2θ)) (XRD, Bruker D8
Discover 2D X-ray diffractometer with a two-dimensional
VÅNTEC-500 detector, Cu Kα X-ray radiation with a graphite
monochromator, and a 0.5 mm point collimator). Two-
dimensional images were then converted to one-dimensional
intensity vs 2θ for analysis. CO chemisorption experiments were
performed using a Micromeritics ASAP 2020 analyzer. An
appropriate amount of sample (0.1−0.5 g) was loaded into a
chemisorption cell, followed by evacuation at 383 K (∼2 μm Hg)
for 0.5 h, H2 treatment at 723 K for 2 h, and degassing (∼2 μm
Hg) at 723 K for 2 h, and then cooled to 323 K. Subsequently, the
first CO adsorption isotherm (total adsorbed species, between
100−450 mmHg) was measured at 323 K. The cell was then
degassed (∼2 μm Hg) to remove weakly adsorbed species prior
4105
ACS Catal. 2015, 5, 4104−4114