Scheme 7. Final reaction step for 1a
1
(area). H NMR (400 MHz, CDCl3): δ 2.16 (m, 1H), 2.42
(s, 3H), 2.66 (m, 1H), 3.70 (m, 1H), 4.36 (m, 1H), 4.58 (q,
1H), 7.25-7.59 (m, 8H). MS m/z: 394 (M+ + 1).
2-Methyl-6-[(4-methylphenyl)sulfonyl]-1,4,5,6-tetrahy-
droimidazo[4,5-d][1]benzazepine Monohydrochloride (13b).
Bromine (13.7 g, 85.6 mmol) was added to a mixture of 114
(27.0 g, 85.6 mmol) and 48% hydrobromic acid (1.5 g, 8.9
mmol) in acetic acid (260 g) at an internal temperature of
25-35 °C over 1 h, and the mixture was stirred for 1 h at
the same temperature. Water (880 mL) and toluene (880 mL)
were added, and the mixture was stirred. The organic and
aqueous layers were separated, and the former was washed
with 5% aqueous sodium carbonate solution (880 mL) and
water (880 mL), and then toluene (340 mL) was added.
Ethanimidamide monohydrochloride (36.5 g, 386 mmol),
water (7.5 g, 417 mmol), and potassium carbonate (67.1 g,
485 mmol) were added to the toluene solution, and the
mixture was heated at 95-110 °C for 3 h before cooling to
35-45 °C. Methanol (310 mL), water (430 mL), and
concentrated hydrochloric acid (67.6 g) were added, and the
mixture was stirred before the organic and aqueous layers
were separated. The aqueous layer was basified with sodium
carbonate (20.4 g) and extracted with ethyl acetate (two
extractions of 800 mL). The organic layer was washed with
water (two washes of 410 mL) and then concentrated to
dryness at 40 °C. The resultant residue was dissolved in
2-propanol (210 mL), concentrated hydrochloric acid (7.0
g) was added at 20-30 °C, and the mixture was cooled to
0-5 °C. The resultant crystals were filtered and dried at 60
°C to give 13b as grayish-white crystals (22.9 g, 69%).
a Reagents and conditions: i. thionyl chloride, acetonitrile, then toluene; ii.
14, acetonitrile; iii. ethanol, 90%.
Conclusion
A process for the multikilogram production of 1 has been
developed based on a convergent synthesis involving the key
intermediates 14 and 10, and has been implemented at a pilot
plant. This method leads to a 4-fold increase in the overall
yield of 1, circumvents the restricted synthetic intermediates,
and provides a safe, reliable, flexible, environmentally
friendly, and cost-effective approach with improved ma-
nipulability.
Experimental Section
All reagents and solvents were used as received from
commercial suppliers, unless otherwise stated. All equipment
was inspected visually for cleanliness and integrity before
use.
Analytical HPLC was performed on a Hitachi D-2500
system with UV detection at a wavelength of 220 or 240
nm using a YMC-pack ODS-A A-302 150 mm × 4.6 mm
column, and elution with 0.2 M ammonium chloride aqueous
solution-acetonitrile (2:1) to (2:3) or 0.05 M Na2HPO4
1
Mp > 250 °C. HPLC assay: 99.5% (area). H NMR (500
MHz, DMSO-d6): δ 2.34 (s, 3H), 2.57 (s, 3H), 3.14 (br s,
2H), 3.44 (br s, 2H), 7.22-7.95 (m, 8H), 14.7 (br s, 2H).
Anal. Calcd for C19H19N3O2S‚HCl: C, 58.53; H, 5.17; N,
10.78; S, 8.22; Cl, 9.09. Found: C, 58.19; H, 5.14; N, 10.59;
S, 8.17; Cl, 9.43. MS m/z: 354 (M+ + 1).
1
aqueous solution adjusted to pH 5.7-acetonitrile (2:3). H
NMR spectra were recorded on a JEOL JNM-AL400,
AL500, or A500 spectrometer with chemical shifts given in
ppm relative to TMS at δ ) 0. Mass spectra were determined
on a Hitachi M-80, JEOL LX-2000, JMS-DX300, or 700T
spectrometer. Melting points were determined using a
Yanagimoto micro-melting-point apparatus and are uncor-
rected. All of the potassium carbonate used in this research
was in powder form with a particle size of less than 105 µm
and was purchased from commercial suppliers. The water
content of the potassium carbonate was determined using
the loss-on-ignition test described in Japan Industrial Stan-
dard (JIS) K 0067.
4-Bromo-1-[(4-methylphenyl)sulfonyl]-1,2,3,4-tetrahy-
dro-5H-1-benzazepin-5-one (12). Pyridinium hydrobromide
perbromide (25.7 g, 80.3 mmol) was added to a solution of
1-[(4-methylphenyl)sulfonyl]-1,2,3,4-tetrahydro-5H-1-benz-
azepin-5-one 114 (25.3 g, 80.2 mmol) in chloroform (230
mL), and the mixture was stirred at an internal temperature
of 15-30 °C for 1 h, washed with water (180 mL, then 110
mL), 5% aqueous sodium bicarbonate solution (110 mL),
and water (110 mL), successively, and then concentrated to
dryness at 40 °C. The resultant residue was dissolved in
ethanol (300 mL) at reflux, cooled to 0 °C, and stirred for
16 h. The resultant crystals were isolated by filtration and
dried at 25-40 °C to give 12 (28.1 g, 89%) as a yellowish-
white powder. Mp: 128-130 °C.9 HPLC assay: 96.0%
Chloroform Method. Bromine (1.21 g, 7.55 mmol) was
added to a mixture of 114 (2.38 g, 7.55 mmol) and 48%
hydrobromic acid (0.13 g, 0.75 mmol) in chloroform (21
mL) below -15 °C, and the mixture was stirred for 24 h at
15 °C. Water (11 mL) was added, and the mixture was
stirred. The organic and aqueous layers were separated, and
the former was washed with 5% aqueous sodium bicarbonate
solution (11 mL) and water (11 mL), and then chloroform
(100 mL) was added. Ethanimidamide monohydrochloride
(3.57 g, 37.7 mmol), water (0.73 g, 40.6 mmol), and
potassium carbonate (6.57 g, 47.5 mmol) were added to the
chloroform solution, and the mixture was heated at reflux
for 25 h before cooling to 25 °C. Water (60 mL) was added,
and the mixture was stirred before the organic and aqueous
layers were separated. The organic layer was washed with
water (60 mL) and then concentrated to dryness at 40 °C.
The resultant residue was dissolved in ethanol (11 mL),
concentrated hydrochloric acid (0.76 g) was added at 20-
30 °C, and the mixture was cooled to 0-5 °C. The resultant
crystals were filtered and dried at 45 °C to give 13b as
grayish-white crystals (2.28 g, 77%). Mp > 250 °C. HPLC
assay: 98.7% (area).
Vol. 9, No. 5, 2005 / Organic Process Research & Development
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