Unnikrishnan P and Srinivas Darnha
distillation, liquid–liquid extraction, evaporation, etc. 2. Experimental
In order to overcome such technical hurdles, a process
which provides complete conversion of methanol to
DMC is desired.
2.1 Catalyst preparation
Honda et al.,22 reported, for the first time, that CeO2
along with benzonitrile as water trapping agent pro-
motes the DMC yield even at CO2 pressures as low as
0.1 MPa. The yields of DMC based on methanol and
CO2 were as high as 47% and 70%, respectively. Later
the same group23 reported the use of 2-cyanopyridine
(2-CP) instead of benzonitrile and obtained quantita-
tive conversion of methanol and CO2 with the yield of
DMC being 94% (scheme 1). Recently, Wang et al.,24
reported the influence of morphologies of CeO2 with
different crystal faces (1 1 0), (1 0 0) and (1 1 1) on the
hydrolysis of 2-CP. CeO2-rods with a crystal face of (1
1 0) exhibited better activity than CeO2-cube (1 0 0) and
CeO2-octahedron (1 1 1). Their study did not include
the spindle morphology studied in the present investiga-
tion. Recently, Asahi Kasei Chemicals Corp.25 declared
construction of a validation plant for dialkyl carbonates
to produce diphenyl carbonate using their proprietary
catalyst. In view of the industrial importance of DMC, it
is of interest to know the factors governing the catalytic
activity/selectivity of CeO2 in the direct synthesis route
using 2-CP as a dehydrating agent. In this study, CeO2
catalysts of cube, rod, spindle and irregular shape mor-
phology (Ce - C, Ce - R, Ce - S and Ce - N, respectively)
are prepared, characterized and studied as catalysts in
the said reaction conducted in a batch reactor. The influ-
ence of structure of CeO2 on the catalytic conversion of
CO2 was investigated.
Ceria samples of different morphology were prepared
by non-template hydrothermal synthesis methods as
2.1a Ceria - spindles (Ce - S): A solution of 1.042 g
of Ce(NO3)3.6H2O and 0.384 g of urea dissolved in
80 mL of distilled water was taken in a 100 mL Teflon-
lined stainless-steel autoclave. The reactor was moun-
ted in a rotating hydrothermal synthesizer (Hiro Co.,
Japan) and heated at 120◦C for 8 h (stirring speed =
30 rpm). The precipitate obtained was separated by fil-
tration and washed with distilled water and ethanol sev-
eral times. After drying at 80◦C for a day, the product
was calcined at 600◦C for 5 h.
2.1b Ceria - cubes (Ce - C): 1.736 g of Ce(NO3)3.
6H2O and 19.2 g of NaOH were dissolved separately in
10 and 70 mL of distilled water, respectively. These two
solutions were mixed while stirring for 15 min at 25◦C
to get a purple-colored slurry which was then trans-
ferred into a 100 mL Teflon-lined stainless autoclave.
The reactor was mounted in a rotating hydrothermal
synthesizer (Hiro Co., Japan) and heated at 180◦C for
24 h (stirring speed = 30 rpm). The precipitate obtained
was separated by filtration and washed with distilled
water and ethanol several times (until the pH of washing
was neutral). After drying at 80◦C for 1 day, the product
was calcined at 600◦C for 5 h.
2.1c Ceria - rods (Ce - R): This sample was pre-
pared following the same procedure as that of Ce - C
except that the synthesis temperature was 100◦C instead
of 180◦C.
Desired Reactions:
2 CH3OH + CO2
CH3OC(O)OCH3 + H2O
DMC
2.1d CeO2– irregular morphology (Ce - N): For
comparison, CeO2 with irregular morphology
(Ce - N) was also prepared. In a typical synthesis,
6.31 g of Ce(NO3)3.6H2O was dissolved in 180 mL of
distilled water and transferred into a triple neck, glass,
round-bottom flask fitted with water-cooled condenser
and placed in an oil bath. The temperature of the oil
bath was maintained at 80◦C. In next step, 0.1 M aque-
ous NaOH solution was added into it drop-wise for 1 h
with constant stirring till the pH was 10. Stirring was
continued for another 3 h. It was then cooled to 25◦C.
The precipitate formed was separated by filtration and
washed several times with distilled water until the pH
of washings was 7. The solid obtained was dried at
80◦C for 1 day and calcined at 600◦C for 5 h.
+ H2O
NH2
N
N
CN
O
2-CP
2-PA
Undesired Reactions:
2-PA
+ CH3OH / DMC
+ NH3 / CH3OC(O)NH2
OMe
N
O
2-MP
CH3OC(O)NH2 + CH3OH
MC
DMC + NH3
Scheme 1. Products in the direct synthesis of DMC from
CO2 and methanol in presence of 2-CP.