Organic Process Research & Development
25 mol, and 2.12 equiv). To this cloudy suspension were
Article
8
The MTBE solution containing 10 was concentrated at 55−
60 °C to remove ∼1000 kg of the solvent. THF (862 kg) was
added, and the mixture was cooled to 15 °C. To this solution
was added potassium tert-butoxide (20% in THF, 180 kg, 321
mol, and 0.992 equiv) over 3.5 h. After stirring for another 40
min, the reaction was cooled to 10 °C and quenched via
addition of an aqueous solution of 10% citric acid and 10%
sodium chloride (676 kg). After allowing the layers to settle,
the aqueous layer was discarded. The organic layer was
concentrated to remove ∼1050 kg of the solvent, and then,
water (750 kg) was added at 35−40 °C over 45 min to
promote crystallization. The slurry was cooled to 20 °C and
filtered, and the solids were washed with water (100 kg). Imide
7 was dried under vacuum to give 61.9 kg (83% yield from
added dibromide 1 (140 kg, 389 mol, and 1.00 equiv), toluene
315 kg, 2.25 g/g), and benzylamine (52 kg, 490 mol, and 1.2
(
equiv), and the vessel was made inert with nitrogen. The
contents were heated to 75 °C and held until <1% of
dibromide 1 remained (∼26 h). After cooling to 40 °C,
additional water (280 kg) and toluene (285 kg) were added,
and the layers were separated. The organic phase was washed
twice with an aqueous solution containing 10% (w/w) citric
acid and 10% (w/w) NaCl (2 × 530 kg) followed by a final
wash with 10% aqueous NaCl (130 kg). The solution was
concentrated under vacuum to reduce the amount of toluene
to ∼400 kg, and then, distillation continued (with toluene
replacement) until a water content of 0.03% (as measured by
KF) was obtained. The reaction was cooled to 10 °C, and
ethanol (6 kg) and 1,4-dioxane (85 kg) were added. Into this
solution was slowly bubbled gaseous HCl (13 kg, 356.6 mol,
and 0.92 equiv), and the slurry was cooled to 5 °C. The solids
were filtered and washed with toluene (110 kg), and the
pyrrolidine salt 31 was dried until 138.2 kg (110.6 kg
corrected, 83% yield, and ∼20% toluene by assay) of an easily
pyrrolidine 31) of the final product. HPLC purity: >99.5% (a/
1
a); H NMR (400 MHz, DMSO-d ): δ 10.90 (s, 1H), 7.38−
6
7.31 (m, 2H), 7.31−7.25 (m, 3H), 3.70 (s, 2H), 3.62−3.57
1
3
(m, 2H), 2.30−2.20 (m, 2H), 1.85−1.76 (m, 2H); C NMR
(100 MHz, DMSO-d ): δ 174.5, 138.0, 129.0, 128.9, 127.8,
6
+
63.6, 53.1, 26.3; HRMS (ESI/Orbitrap) m/z: [M + H] calcd
for C H O N , 231.1128; found, 231.1130. Analytical data is
1
3
15
2
2
8c
handled solid was obtained. HPLC purity: >99.5% (a/a,
consistent with previous reports.
1
excluding toluene); H NMR (400 MHz, DMSO-d ): δ 11.47
Preparation of Cocrystal 21. To a 1000 L vessel were
added imide 7 (53.9 kg, 234 mol, and 1.00 equiv) and toluene
(479 kg). The contents were cooled to 5 °C, Red-Al (70% in
toluene, 312 kg, 1080 mol, and 4.62 equiv) was added over ∼5
h to maintain a temperature of 0−10 °C, and then, the transfer
line was washed with toluene (20 kg). The reaction was heated
to 63 °C over 5 h and held for an additional 2 h until imide 7
and amide 25 had been consumed. The contents were then
cooled to 25 °C and transferred gradually over 2.5 h to a vessel
containing sodium hydroxide (33% in water, 550 kg, 4540 mol,
and 19.4 equiv) and water (175 kg) at 5 °C. The mixture was
stirred for an additional 30 min, and then, the layers were
separated. The aqueous layer was further extracted with
toluene (100 kg), and the organic layers were combined. The
combined organic layers were washed with two portions of
aqueous sodium chloride (5% in water, 66 kg). The toluene
solution was dried by distillation under vacuum at 50 °C until
a water content of <0.1% was obtained by KF measurement,
and then, toluene was added to give an ∼8% (w/w) solution of
amine 11 in toluene. Two identical batches produced using the
above procedure were combined and circulated through a plug
containing activated carbon (2.7 kg). The final solution
showed an HPLC purity of 98.2% (a/a, toluene excluded).
To a vessel containing half of the toluene solution from
above (517 kg, ∼42.5 kg of amine 11, 210 mol, and 1.00
equiv) held at 60−65 °C was added 4,4′-dihydroxybiphenyl
(19.5% w/w in THF, 119 kg, 125 mol, and 0.595 equiv) over
2−3 h followed by THF (7 kg). The contents were cooled to 0
°C slowly, filtered, and washed with 4:1 toluene:THF (55 kg).
The resulting solids were slurried with water (230 kg), filtered,
washed with water (70 kg), and dried under vacuum at 45 °C.
Two batches were performed using the above procedure to
produce a total of 110.2 kg of cocrystal 21 (79.4% yield from
6
(
2
2
br s, 1H), 7.60−7.50 (m, 2H), 7.40−7.31 (m, 3H), 4.39 (s,
H), 4.20 (br s, 2H), 4.01 (app. qd, J = 7.2, 1.7 Hz, 4H), 2.4−
13
.26 (m, 2H), 2.10−1.98 (m, 2H); C NMR (100 MHz,
DMSO-d ): δ 170.0, 133.4, 131.0, 129.2, 128.8, 66.7, 61.8,
5
for C H O N, 306.1700; found, 306.1701. Anal. calcd for
C H ClNO : C, 59.73; H, 7.08; N, 4.10. Found: C, 59.76; H,
6
+
8.7, 28.0, 14.3; HRMS (ESI/Orbitrap) m/z: [M + H] calcd
1
7
24
4
1
7
24
4
6
.78; N, 4.13.
Preparation of Imide 7. To a 2000 L vessel were added
sodium phosphate (7.5 kg, 39 mol, and 0.12 equiv), water (140
kg), pyrrolidine 31 (138.2 kg, 110.56 kg corrected, 323.4 mol,
and 1.000 equiv), and MTBE (260 kg).While maintaining a
temperature of 10−15 °C, 33% NaOH (33.1 kg, 273.1 mol,
and 0.844 equiv) was added, resulting in a solution with pH =
9
.2. The layers were separated, and the organic phase was
washed with a 10% sodium chloride solution (30 kg) followed
by water (30 kg). The organic phase was concentrated at 40−
4
and then further distilled (with MTBE replacement) until a
water content of 0.1% (as measured by KF) was obtained.
To this MTBE solution were added the CalB Immo Plus
immobilized enzyme (12.0 kg), MTBE (540 kg), HMDS
5 °C under vacuum until ∼1/2 of MTBE had been removed
(
42.00 kg, 260.2 mol, and 0.8 equiv), and water (1.50 kg, 83.3
mol, and 0.258 equiv), and the reaction was warmed to 41−43
C. To the reaction was added additional water (1.0 kg, 0.48
°
kg, 0.17 kg, and 0.284 equiv total) after 24.5, 43.5, and 64 h,
and additional HMDS (25.00 kg, 154.9 mol, and 0.47920
equiv) was added after 25 h. After 86 h, the reaction was
filtered to remove the immobilized enzyme, which was washed
with MTBE (130 kg) to give 1267 kg of an MTBE solution
1
containing amide 10. HPLC purity: 89−93% (a/a); H NMR
(
(
400 MHz, CDCl ): δ 7.87 (s, 1H), 7.22−7.06 (m, 5H), 5.83
3
1
s, 1H), 3.87 (q, J = 7.0 Hz, 2H), 3.77 (d, J = 13.2 Hz, 1H),
imide 7). HPLC purity: >99.9% (a/a); H NMR (400 MHz,
3
.67 (d, J = 13.2 Hz, 1H), 3.47−3.36 (m, 2H), 2.09−1.98 (m,
DMSO-d ): δ 7.40−7.33 (m, 8H), 7.29 (t, J = 7.3 Hz, 4H),
6
2
H), 1.95−1.86 (m, 1H), 1.80−1.69 (m, 1H), 1.02 (t, J = 7.2
7.21 (t, J = 7.3 Hz, 2H), 6.80 (d, J = 8.4 Hz, 4H), 3.39 (s, 4H),
2.90 (s, 4H), 2.75 (d, J = 12.0 Hz, 4H), 2.43 (dd, J = 12.0, 1.7
1
3
Hz, 3H); C NMR (100 MHz, CDCl ): δ 178.3, 175.3,
3
1
3
1
1
37.39, 129.4, 128.5, 127.6, 67.9, 66.4, 61.0, 59.1, 30.7, 30.5,
Hz, 4H), 1.92−1.84 (m, 4H), 1.71−1.64 (m, 4H); C NMR
4.1; HRMS (ESI/Orbitrap) m/z: [M + H]+ calcd for
(100 MHz, DMSO-d ): δ 156.8, 140.4, 131.6, 128.9, 128.5,
6
C H O N , 277.1547; found, 277.1548.
127.45, 127.0, 116.1, 60.5, 57.7, 52.2, 25.4. Anal. calcd for
1
5
21
3
2
1
427
Org. Process Res. Dev. 2021, 25, 1419−1430