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nation conditions.[26] In contrast, Na is an electronic promoter
that provides electrons to form reduced iron species as the
active catalytic sites. Iron metal and Fe3O4 are active sites for
the formation of hydrocarbons and RWGS reactions, respec-
tively, in FT synthesis.[21,27] Both ZnO–Fe2O3 and Na-free
ZnFe2O4 contain Fe and Fe3O4 in addition to ZnO (as shown by
XRD), which results in the formation of the undesired products
methane and short-chain light hydrocarbons. However,
ZnFe2O4 promoted with residual Na as well as Zn can form c-
Fe5C2 readily through the in situ carburization of iron during
CO2 hydrogenation. This Hꢀgg iron carbide is the known active
phase of iron-based FT catalysts for CO hydrogenation. Our re-
sults demonstrate that this phase is also the active phase in
CO2 hydrogenation for the formation of C5+ liquid hydrocar-
bons. Thus, the catalyst presents interesting selectivity for C5+
liquid products, high O/P ratios, and high hydrocarbon yields
in CO2 hydrogenation at 3408C and 10 bar. The evolution of
the catalyst structure and the mechanistic idea of a doubly
promoted c-Fe5C2 catalyst with electronic (Na) and structural
(ZnO) promoters are illustrated in Scheme 1.
Experimental Section
Catalyst preparation
ZnFe2O4 was synthesized by a microwave-assisted hydrothermal
method. Fe(NO3)3·9H2O (Kanto, 2.02 g) and Zn(NO3)2·6H2O (Zn/Fe=
1:1 molar ratio, 1.47 g) were dissolved in distilled water (40 mL),
and NaOH (0.1 mol) was added to the mixture to ensure that it
was basic. An excess of the Zn source over the stoichiometry (1:2)
was needed to prepare the pure-phase ZnFe2O4. After a few mi-
nutes, propionaldehyde (0.5 mL) was added. The solution was
transferred to a 100 mL Teflon tube, which was then placed in a
microwave oven (CEM MARS-5, 300 W) for 2 h at 1808C for the syn-
thesis reaction. After the sample cooled to ambient temperature, it
was washed with distilled water (0.5–1.5 L) to control the amount
of residual Na. If the samples were washed with more than 6 L of
water, the amount of Na residue was negligible, and Na-free
ZnFe2O4 samples were obtained. The Fe2O3 reference was also syn-
thesized by a similar microwave-assisted hydrothermal method
with only Fe(NO3)3·9H2O. For the ZnO–Fe2O3 physical mixture, com-
mercial ZnO (Sigma–Aldrich) and Fe2O3 (Kanto) were mixed in a
mortar with a Zn/Fe molar ratio of 1:2.
Catalytic CO2 hydrogenation
The CO2 hydrogenation was performed in a fixed-bed reactor at a
CO2/H2 ratio of 1:3. All samples were pre-reduced in a pure H2 flow
[100 mLminꢀ1, standard temperature and pressure (STP)] at 4008C
for 2 h. After the reduction step, the reactor was purged with Ar to
remove the H2, and then CO2, H2, and N2 (7.69 vol% as an internal
reference for GC analysis) entered the reactor at 10 bar and 3408C
with a gas hourly space velocity (GHSV) of 1800 mLgꢀ1 hꢀ1. The
CO2, H2, and N2 products were analyzed by online GC (Agilent
7890A) with a thermal conductivity detector (TCD, Carboxen 1000
packed column). Hydrocarbons from C1 to C6 were analyzed contin-
uously using the same GC instrument with a flame ionization de-
tector (FID, alumina sulfate PLOT capillary column). The heavy-hy-
drocarbon liquid products were collected in a cold trap. The prod-
ucts were analyzed through simulated distillation (SIMDIS) and de-
tailed hydrocarbon analysis (DHA) based on their carbon-number
distributions (ASTM D2887 and D6729).[28]
Scheme 1. Structural evolution and mechanistic idea of ZnFe2O4-derived cat-
alyst for the selective synthesis of C5+ liquid fuels by CO2 hydrogenation.
Characterization and analysis
Conclusions
Powder XRD was performed with a PANalytical X’pert diffractome-
ter with CuKa radiation (40 mA, 30 kV). H2-TPR was performed with
a Micromeritics AutoChem II apparatus (model 2920). HRTEM and
SEM were performed with JEOL JEM-2200FS and Philips Electron
Optics XL30S FEG instruments, respectively. The BET surface areas
and pore-size distributions were determined from the N2 sorption
isotherms measured at liquid N2 temperature (Mirae SI, Nanoporos-
ity-XQ). The X-ray absorption fine structure (XAFS) measurements
were performed at the 7D beamline of the Pohang Accelerator
Laboratory (PLS-II, 3.0 GeV, 400 mA). The synchrotron radiation was
monochromatized with Si(111) double crystal monochromators.
Under ambient conditions, the Fe K-edge (E0 =7112 eV) spectra
were collected in transmission mode with He- and N2-filled IC SPEC
ionization chambers. The incident beam was detuned by 30% for
the Fe K-edge to reduce contamination by higher harmonics. The
spectrum of the Fe foil reference was recorded to enable the cali-
bration of the energy in the spectrum of the sample to the K-edge
energy of Fe metal. The AHENA program in the IFEFFIT suite of
programs was used to analyze the obtained data to determine the
Sodium-containing ZnFe2O4 synthesized by a microwave-assist-
ed hydrothermal method becomes an effective catalyst precur-
sor that gives rise to a high CO2 conversion, an improved
liquid-fuel selectivity (ꢁ58%), and a high olefin-to-paraffin
ratio (ꢁ11) in CO2 hydrogenation with the assistance of Zn as
a structural promoter and Na as an electronic promoter. The
combination of Zn and Na with Fe increases the CO2 adsorp-
tion properties and promotes the in situ formation of Hꢀgg
iron carbide, which is the active phase for the formation of
heavy hydrocarbons in CO2 hydrogenation.
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ChemSusChem 2017, 10, 1 – 8
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