N. Zhang et al. / Journal of Fluorine Chemistry 178 (2015) 208–213
211
Table 4
raised quickly by more work, nevertheless, subsequent research
should be done on reaction mechanism and industrial chemical
process.
The GC analysis results of the colorless solution.
No.
GC area%
TDA
6
3
7
8
9
4. Experimental
1a
2b
—
—
Trace
Trace
31.8
29.2
55.9
65.8
12.3
5.0
Trace
Trace
4.1. Chemicals
TDA: 8 mmol; solvent: chlorobenzene (15 g); COF2: 76 mmol.
a
80 8C for 4 h, then 150 8C for 4 h.
b
2,4-Diaminotoluene (TDA) 99.5+% was purchased from Tokyo
Chemical Industry Co., Ltd. (Tokyo, Japan). Toluene-2,4-diisocya-
nate (TDI) 95.0+%, dehydrated dichloromethane 99.0+%, chloro-
benzene 99.5+%, super dehydrated acetone 99.5+%, super
dehydrated ethanol 99.5+%, N,N-dimethyl formamide (DMF)
99.5+%, m-dichlorobenzene 98.0+%, dimethyl sulfoxide (DMSO)
99.5+%, tetrahydrofuran (THF) 99.5+%, toluene 99.8+%, dimethyl
sulfoxide-d6 (DMSO-d6) 99.9+% (0.05 v/v% tetramethylsilane),
tetramethyl silane (TMS) 99.9+% were purchased from Wako Pure
Chemical Industries, Ltd. (Osaka Japan). CCl3F 99.0+% was
purchased from SynQuest Labs, Inc. (USA). COF2 99.0+% was
prepared in our laboratory [16]. N2 (399.999%) was supplied by
Taiyo Nippon Sanso Corporation (Japan).
80 8C for 4 h, then 105 8C for 4 h.
From the Entries 1 and 2, TDA was not found in the GC curves
indicated that amine was almost conversed. The primary products
of one-pot method were 3, 7 and 8. When the dehydrofluoride
reaction, shown in Scheme 2, was conducted at the temperature
150 8C for 4 h, as Entry 1, GC peak compositions of 3, 7 and 8 were
31.8%, 55.9% and 12.3% respectively; but for Entry 2, reacted at the
temperature of 105 8C for 4 h, the according compositions were
29.2%, 65.8% and 5.0% respectively. With the dehydrofluoride
reaction temperature raised, the content of TDI increased slightly
and that of 8 increased distinctly. Like showed above, the
dehydrofluoride reaction of intermediate 2 was a heat absorbing
process, so when the reaction temperature was raised, more 2 will
converse to TDI. Meanwhile, COF2 will add to C55N double bonds to
give N,N-bis(fluoroformyl)-toluene isocyanate (7 and 8) and 2,4-
di(N,N-bis(fluoroformyl))-toluene (9). Owing to the steric effect of
bulky substituent –N(COF)2, the adding reaction prefers to
occur on the para position than the adjacent position. The rate
of 4-N,N-bis-(fluoroformyl)- toluene-2-isocyanate formation will
thus be higher than that of 2-N,N-bis-(fluoroformyl)-toluene-4-
isocyanate. When the reaction temperature was raised, the steric
effect will declined, and the content of 2-N,N-bis-(fluoroformyl)-
toluene-4-isocyanate will rising obviously. So we got a rudimen-
tal judgment that 7 was 4-N,N-bis-(fluoroformyl)- amino-tolu-
ene-2-isocyanate and 8 was 2-N,N-bis-(fluoroformyl)-toluene-4-
isocyanate.
The white powder was identified to be intermediate 2 by NMR,
and no 2 was detected in the colorless solution, which may
because of the insolubility of 2 in chlorobenzene and incomplete
dehydrofluorination at the temperature lower than 160 8C.
Besides, unlike the two-step method, there was no intermediate
4 detected in the colorless solution, this may because the
extension of the reaction time compensated the insufficient
energy for the dehydrofluorination of the second HF when the
reaction temperature was not enough. However, if we increased
the reaction temperature to promote decomposition of the solid
material, the unwanted reaction between TDI and COF2 will be
strengthened together and the reaction pressure will increase
dramatically.
4.2. Instruments and apparatus
1H NMR and 19F NMR spectra of the substrate, intermediate and
product during the synthesis were recorded on a JNM-EX300 (JEOL,
300 MHz) NMR with TMS and CCl3F as internal standards in DMSO-
d6 solvent, respectively.
GC analysis was conducted on a Shimadzu GC-2014A with a
thermal conductivity detector (TCD) and a wide-bore capillary
column (DB-5; length: 60 m; i.d.: 0.25 mm; J&W Scientific Inc.).
The operation condition of GC was as follows: column temperature
80 8C for 2 min, heated to 250 8C at the rate of 80 8C/min, and held
for 10 min; detector temperature 280 8C; injection port tempera-
ture 300 8C; carrier gas, ꢀ3.4 cm3 He/min.
MS (EI, 70 eV) spectrum was measured using the Shimadzu
GCMS-QP2010 system equipped with GC-2010. The column type
and the parameters were the same as the GC conditions mentioned
above.
TG and DTA patterns were recorded on a Rigaku Thermoplus
DSC-8230 and a Thermoplus 8120 equipped with an IBM PS/V
Model 2411 (Master 100) computer. The flow rate of N2 was 25 ml/
min. The range of temperature was from room temperature to
200 8C. The reference material was Al2O3 and the weight of sample
is 10 mg.
FT-IR spectra were obtained on a JASCO FT/IR-620 spectrometer
with a TGS detector. Spectra were measured on a KBr pellet at
4 cmÀ1 resolution after accumulation of 16 scans.
The inert glove box was used to offer a <1 ppm oxygen and
moisture inert atmosphere. The samples of TDA, the intermediate,
and the final product were prepared in this system.
The vacuum line was used to add the COF2 into the reactor
precisely. The air in the reactor will be push out by vacuum line and
the reactant and dissolve solution have no touch with air and
water.
3. Conclusions
In this paper, the synthesis processes of TDI via the TDA and
COF2 by the two-step method were studied more detailed.
Different reaction conditions, including reaction time, reaction
temperature, and mole ratio of substrates, etc., could affect the
experiment results to different extent. Six main factors were
optimized and the total yield of TDI based on TDA was raised to be
92.3%. Owing to the high reactivity of COF2 with C55N double
bounds, some by-products containing fluorine could be generated
and affect the formation of TDI. The experiment was conducted via
a one-pot method, based on which the necessity of removing COF2
completely after the first step reaction was verified more
effectively.
4.3. Reaction processes
4.3.1. Two-step method
4.3.1.1. The reaction between TDA and COF2. TDA (4 mmol) and
chlorobenzene (7.5 g) as a solvent were added into a stainless
reactor in the inert glove box. The COF2 (16 mmol) was introduced
into the reactor at a constant flow rate precisely by the vacuum line
after freezing the reactor by liquid nitrogen. The mixture reacted at
room temperature for 4 h with magnetic stirring. Then, COF2 and
To sum up, the two-step method by reacting TDA with COF2
is efficient for the synthesis of TDI and the yield could be