Organic Process Research & Development 2004, 8, 680−684
Reinvestigation of Phase-Transfer-Catalyzed Chlorpyrifos Synthesis
H. Fakhraian,* A. Moghimi, H. Ghadiri, M. A. Dehnavi, and M. Sadeghi
Department of Chemistry, Imam Hossein UniVersity, Tehran, Iran
Abstract:
Different times of reaction and yields have been reported
Production of chlorpyrifos via the phase-transfer-catalyzed
reaction of O,O-diethylphosphorochloridothioate and the so-
dium salt of 3,5,6-trichloropyridin-2-ol was reinvestigated. The
formation of sulfotep (the major byproduct) and the yield are
influenced by the nature and concentration of the catalysts,
temperature, stirring rate, and time of the reaction. The
elucidation of the roles of different parameters influencing the
end of the reaction have permitted us to perform the synthesis
of chlorpyrifos on bench scale (0.3 M scale) under optimized
conditionssusing the minimum amounts of catalysts (0.5 mol
%)swith 92% yield and 98.5% purity.
concerning the reaction of NaTCP with DECTP performed
in a single-1-6 or a two-phase solvent system7-13 using several
types of catalysts with different concentrations (Table 1).
The reactive form of NaTCP is the pyridinate ion (TCP-),
the concentration of which is maximized in alkaline medium
at pH ≈ 10 (pKa of 3,5,6-trichloropyridin-2-ol was estimated
to be 9.8). The alkaline medium was mostly accomplished
and stabilized using boric acid/borate tampon (pKa ) 9.2).
Two important kinds of catalysts used that gave best
performance of the reaction have been tertiary amines (TA)
in conjunction with phase transfer catalysts (PTC). The TA
have been used to protect DECTP from hydrolysis, and the
PTC, to transport pyridinate ion (TCP-) through the organic
phase for reaction with DECTP.
Introduction
Chlorpyrifos (Dursban: O,O-diethyl-O-3,5,6-trichloro-2-
pyridylphosphorothioate) is a broad-spectrum, commercial
organophosphorus insecticide first elaborated and proposed
by R. H. Rigterink et al.1,2 The major route for the production
of chlorpyrifos consists of the reaction between O,O-
diethylphosphorochloridothioate (DECTP) and the sodium
salt of 3,5,6-trichloropyridin-2-ol (NaTCP).3-13
NaTCP was formed after the reaction of a mineral base
(such as NaOH) with 3,5,6-trichloropyridin-2-ol, the syn-
thesis of which via the CuCl-catalyzed reaction of trichlo-
roacetyl chloride and acrylonitrile has been recently re-
investigated.14,15
The main compounds used as the PTC have been BTEAC
(benzyl triethylammonium chloride) or BTMAC (benzyl
trimethylammonium chloride)6,10-13 and PG 26-2 surfactant
(produced from the reaction of di-sec-butyl phenol with
ethylene oxide and propylene oxide with an HLB value in
the range of 8-10) or other surfactants.5,9
Several types of TA with different amounts of steric
hindrance have been used in the chlorpyrifos synthesis, for
example, TMA (trimethylamine), DMAP (dimethyl amino
pyridine), TEDA (triethylenediamine), MI (methyl imida-
zole), and so on.
By using a two-phase solvent system (H2O/CH2Cl2) plus
a dual catalyst system (the tertiary amine and phase transfer
catalyst)swhich was first proposed and elaborated by
Kroposki et al.sthe hydrolysis of DECTP which causes
sulfotep ((C2H5O)2P(S))2O) formation was overcome, and
the product was readily separated in high purity (Scheme
1).
(1) Rigterink, R. H.; Kenega, E. E. J. Agric. Food Chem. 1966, 14, 4 (3),
304-306.
(2) Rigterink, R. H. Fr. 1,360,901; Chem. Abstr. 1964, 61, 16052b.
(3) Maurer, F.; Homeyer, B.; Stendel, W. Ger. Offen. DE 3,446,104; Chem.
Abstr. 1986, 105, 153329a.
(4) Sato, Y. Jpn. Kokai Tokkyo Koho JP 07 82,284; Chem. Abstr. 1995, 123,
228516s.
Although several types of TA and PTC were used in the
chlorpyrifos synthesis, the advantage or disadvantage of each
case has not yet been discussed in detail. On the other hand,
according to a two-phase system (H2O/organic solvent),
efficient stirring of the reaction mixture is of main importance
in the accomplishment of the reaction and is influenced by
the rate of the stirrer and the shape of the reactor.
In this contribution, we attempt to reconsider the factors
leading to completion of the reaction and to define the
optimized conditions for yield and purity of the product.
(5) Gatling, S. C. Eur. Pat. Appl. EP 307, 501; Chem. Abstr. 1989, 111, 154104
j. U.S. Patent 4,814, 451; Chem. Abstr. 1989, 111, 214699 u.
(6) Freedman, H. H. U.S. Patent 3,972,887; Chem. Abstr. 1976, 85, 142996h.
(7) Sharvit, J.; Pereferkowitz, A. A. Israeli IL 62,545; Chem. Abstr. 1986, 105,
172716r.
(8) Kihara, K. Ger. Offen. DE 3,439,347; Chem. Abstr. 1985, 103, 196241s.
(9) Gatling, S. C.; Krumel, K. L. Eur. Pat. Appl. EP 307,502; Chem. Abstr.
1989, 111, 115588a. U.S. Patent 4,814,448; Chem. Abstr. 1989, 111,
97504p.
(10) Dow Chemica.l Co. Japan Kokai Tokkyo Koho 77 19,640; Chem. Abstr.
1978, 88, 6535s. Israeli IL 47,871; Chem. Abstr. 1980, 92, 110862q.
(11) Freedman, H. H.; McGregor, S. D.; Yoshimine, M.; Kroposki, L. M. U.S.
Patent 4,147,866; Chem. Abstr. 1977, 86, 43811h.
(12) Kroposki, L. M.; Yoshimine, M.; Freedman, H. H. Can. 1,018,163; Chem.
Abstr. 1978, 88, 22378y. Neth. Appl. 75 09,202; Chem. Abstr. 1978, 88,
22642e. U.S. Patent 4,028,439; Chem. Abstr. 1977, 87, 102435j. U.S. Patent
3,917,621; Chem. Abstr. 1976, 84, 121436q.
Results and Discussion
As mentioned earlier, a two-phase-catalyzed chlorpyrifos
synthesis requires an organic/H2O solvent system, a phase
transfer catalyst, and a tertiary amine.
Among the factors that influence the completion of the
reaction in the two-phase system is the addition sequence
(13) Kroposki, L. M.; Yoshimine, M. U.S. Patent 3,907,815; Chem. Abstr. 1976,
84, 43864m. U.S. Patent 4,016,225; Chem. Abstr. 1977, 87, 23070h.
(14) Fakhraian, H.; Moghimi, A.; Bazaz, A.; Hadj-Ghanbary, H.; Sadeghi, M.
Org. Process Res. DeV. 2003, 7, 329-333.
(15) Fakhraian, H.; Bazaz, A.; Hadj-Ghanbary, H. Org. Process Res. DeV. 2003,
7, 1040-1042.
680
•
Vol. 8, No. 4, 2004 / Organic Process Research & Development
10.1021/op049929k CCC: $27.50 © 2004 American Chemical Society
Published on Web 06/09/2004