GModel
CATTOD-8668; No. of Pages5
ARTICLE IN PRESS
2
P. Lu et al. / Catalysis Today xxx (2013) xxx–xxx
ZnO
Cu
a
CO+DME
Methyl acetate
Ru/H-MOR
Pd/H-MOR
Pt/H-MOR
Quartz wool
Cu/ZnO
H-MOR or
M/H-MOR
CO+DME+H2
Ethanol
b
H-MOR
Cu/ZnO
Scheme 1. Illustration of catalyst loading in reactor (a) the single zeolite catalyst
for DME carbonylation and (b) the dual-catalyst bed reactor for ethanol synthesis.
or Ru) impregnated H-MOR catalyst was prepared by conventional
impregnation method from the corresponding coordinated com-
pound and named as M/H-MOR (M = Pt, Pd or Ru). Metal loading
amount of M/H-MOR catalyst was 1.0 wt.% by weight. The obtained
catalyst was dried at 393 K for 12 h, calcined in air at 623 K for 1 h,
followed by granulating into the size of 20–40 mesh. Other series
of Pt/H-MOR catalysts with varied Pt loading weight (0.2, 0.4, 0.6,
and 0.8 wt.%) were also prepared by the same way.
The Cu/ZnO catalyst (Cu/Zn = 1:1, molar ratio) was prepared by
conventional co-precipitation method. An aqueous solution con-
taining metal nitrate salts, and an aqueous solution of sodium
carbonate were simultaneously added into 300 ml deionized water
with constant stirring. The precipitation temperature and pH value
were maintained at 333 K and 8.0 respectively. The obtained slurry
was aged for 12 h, then filtrated and washed repeatedly with ade-
quate deionized water in order to remove the excessive sodium
cations. The obtained catalyst was treated by followed drying at
393 K for 12 h and then screened into the size between 20–40 mesh.
Before loading the catalysts into the reactor, the M/H-MOR and
Cu/ZnO catalyst were first reduced by a flow of 5% hydrogen diluted
in nitrogen at 573 K for 10 h, and then passivated by 1% oxygen
diluted in nitrogen at room temperature for 1 h.
0
20
40
60
80
2Theta (degree)
Fig. 1. XRD patterns of H-MOR, M/H-MOR and Cu/ZnO.
the reaction pressure was kept at 1.5 MPa with the syngas flow rate
of 40 mL min−1
.
All the effluent in gas phase from the reactor outlet was analyzed
by an online gas chromatograph equipped with a thermal conduc-
tivity detector (TCD) and Porapak Q column. The liquid products
were collected by an ice-water trap with 1-butanol acting as sol-
vent, and then analyzed by another chromatograph equipped with
a flame-ionization detector (FID) and a connected dual column
(packed by Gaskuropack 54 and Porapak N packing materials). All
of the selectivity values of products in this report were calculated
in molecular selectivity, instead of carbon molar base.
3.1. Characterization of M/H-MOR zeolite catalyst
2.2. Catalyst characterization
Fig. 1 shows the XRD patterns of H-MOR zeolite and metal
impregnated H-MOR zeolite. Comparing the XRD patterns of metal
impregnated H-MOR with pure H-MOR, it is difficult to find some
obvious changes because the metal loading amount is relatively low
(1 wt.%). However, it should be noted that the relative crystallinity
of M/H-MOR zeolite decreased slightly after metals impregnating.
The average crystallite sizes of the Cu and ZnO calculated by Scher-
rer equation are 9.0 nm and 7.9 nm respectively.
Powder X-ray diffraction (XRD) patterns of catalysts were
recorded on a Rigaku RINT 2400 X-ray Diffractometer equipped
˚
with a Cu-K␣ radiation (ꢀ = 1.5406 A). Scans were recorded in the
2ꢁ range of 5–80◦ with a step size of 0.02◦ s−1. The crystallite sizes
were calculated based on the Scherrer equation. The surface area
of catalyst was measured in an automatic gas adsorption system
(Quantachrome, Autosorb-1, Yuasa Co.) by N2 adsorption.
2.3. Catalytic reactions
All of the catalytic reactions were conducted with a stain-
less steel reactor (9.5 mm OD). In order to compare the influence
of different reactant gas for DME carbonylation, single H-MOR
(0.5 g) zeolite catalyst was also loaded into the reactor and
then heated from room temperature to 573 K (8 K min−1) under
flowing nitrogen (40 mL min−1), and maintained at that tem-
perature for 2 h to remove the adsorbed water and organic
impurities. To investigate the influence of varied syngas to
DME carbonylation, different syngas, such as Ar/DME/CO/H2
(1.54:1.02:47.44:50.00), Ar/DME/CO/H2 (1.47:1.99:46.54:50.00),
and Ar/DME/CO/H2 (1.55:2.35:46.10:50.00) were tested respec-
tively after the reactor being cooled to the reaction temperature
of 493 K.
100
60
80
40
60
40
20
0
20
0
420 440 460 480 500 520 540
Reaction temperature (K)
For EtOH synthesis, the dual-catalyst bed model in one reactor
was used. H-MOR zeolite or M/H-MOR zeolite catalyst for DME car-
bonylation was put into the reactor at the upper layer and Cu/ZnO
catalyst for MA hydrogenation was loaded at the lower layer. The
reactant gas Ar/DME/CO/H2 (1.55:2.35:46.10:50.00) was used and
Fig. 2. Effect of the reaction temperature for DME carbonylation on H-MOR cat-
alyst. The conversion of DME (ꢀ) and selectivity of products CO2 (ꢁ), MA (ꢂ),
EA (ꢂ), and CH4 (ꢃ). Reaction conditions: P = 1.5 MPa; weightH-MOR = 0.5 g. Syngas:
Ar/DME/CO/H2 = 1.54/1.02/47.44/50.00.
Please cite this article in press as: P. Lu, et al., Ethanol direct synthesis from dimethyl ether and syngas on the combination of noble metal