S. Suganuma et al.
MolecularCatalysis449(2018)85–92
provided only moderate yields of acrylic acid. Conversely, vanadium-
substituted cesium salts (Keggin-type heteropoly acids) have been re-
ported to exhibit high selectivity towards acrylic acid in the oxidehy-
dration of glycerol, although catalytic activity gradually decreases [17].
In this work, we synthesized a novel catalyst for oxidehydration by
loading the Keggin-type molybdovanadophosphoric acid H3+xPVxMo12-
xO40 (x = 0–3) onto ZSM-5 zeolite. This catalyst shows high dispersion
and stability of the heteropoly acid. A single-bed reactor loaded with
this catalyst exhibits higher reaction rate to the desired product than
mixture and dual-bed reactors comprising ZSM-5 zeolite and
H5PV2Mo10O40/SiO2. To our knowledge, this study is the first example
using a heteropoly acid combined with ZSM-5 zeolite for the direct
oxidehydration of glycerol. In addition, in-situ IR analysis of the ad-
sorption of acrolein or acrylic acid on the catalyst and the oxidation of
acrolein by the catalyst will give new insights into the catalytic prop-
erties required for the oxidehydration of glycerol.
(MicrotracBEL). Powders of the catalysts were compressed at 20 MPa
into self-supporting disks 1 cm in diameter and pre-treated in a stream
of oxygen (37 μmol s−1, 100 kPa) at 623 K for 1 h in an IR cell. The
sample was heated at a ramp rate of 2 K min−1 from 343 to 623 K under
a helium stream (89 μmol s−1, 6.0 kPa) and IR spectra were collected at
1 K intervals. Next, ammonia was adsorbed at 343 K, and heating and IR
spectrum collection under a helium stream were conducted as the
temperature was raised from 343 to 803 K. The concentration of am-
monia in the gas phase was monitored by a mass spectrometer (MS)
operating at m/e = 16. The amount of acidic sites was calculated from
the intensity of desorbed ammonia in the TPD spectrum.
2.3. Gas-phase conversion of glycerol into acrylic acid
The activity of each catalyst for the oxidehydration of glycerol was
assessed by packing 0.45 g of the catalyst with 0.10 g of glass beads into
a Pyrex tube (i.d. 10 mm). The temperature of the catalyst bed was
monitored by a thermocouple located inside the catalyst bed, and the
temperature of this thermocouple was controlled at 623 K. The gas flow
was kept at 1.8 L h−1 and its composition was O2 (21 mol%) and N2
2. Experimental
2.1. Catalyst preparation
(79 mol%). Glycerol aqueous solution (30 wt%) were fed at 1.5 g h−1
;
H3+xPVxMo12-xO40 (x = 0-3, Japan New Metal), vanadium (IV)
oxide sulfate n-hydrate (99.9%, Wako) and hexaammonium heptamo-
lybdate tetrahydrate (99.0%, Wako) were used without further pur-
ification. ZSM-5 and SiO2 were provided by the Catalysis Society of
Japan (JRC-Z5-90NA(1) (Na-form, Si/Al = 45) and JRC-SIO-13, re-
spectively). The Na-form zeolite was ion-exchanged into the NH4-form
by stirring in a 5 wt% ammonium nitrate solution (NH4/Na = 10 in the
system) at 353 K for 4 h, filtered then washed with water 3 times. These
procedures (stirring, filtering and washing) were repeated 3 times. The
zeolite was dried at 383 K overnight to provide NH4-form zeolite. H-
form zeolite was prepared by calcination of it at 823 K in air.
glycerol and water were vaporized in the gas flow before the catalyst
bed. The molar ratio of glycerol/H2O/O2/N2 was 4.9/58/16/58. The
outlet effluent was trapped by water at 273 K after the system had
stabilized for 0.5 h at 623 K. The products were analyzed by a gas
chromatograph (GC) (Shimadzu GC-2014) with a capillary column (TC-
WAX) using a flame ionization detector (FID) and a packed column
(WG-100) using a thermal conductivity detector (TCD). The untrapped
gas products were analyzed through a six-way valve in the online FID-
GC system, and the collected COx (CO and CO2) with gas-tight syringe
was analyzed by the TCD-GC system.
In
a
typical procedure, 90 μmol of H3+x[PVxMo12-xO40]·nH2O
2.4. In-situ IR analysis of acrolein adsorbed on the catalysts
(x = 0-3) was dissolved in 100 mL of distilled water with stirring. After
adding 1.0 g of ZSM-5 zeolite, the suspension was evaporated to dry-
ness, and the powder was dried at 383 K in air for 12 h. The catalysts
were calcined at 573 K for 3 h in air. The product contained 17–18 wt%
In-situ IR analysis of molecules adsorbed on the catalyst samples was
carried out using an automatic IRMS-TPD analyzer (MicrotracBEL).
Catalyst powders were compressed at 20 MPa into self-supporting disks
1 cm in diameter and pre-treated at 373 K under vacuum for 1 h in an IR
cell to remove adsorbed water. Acrolein or acrylic acid was adsorbed at
H3+x[PVxMo12-xO40
]
and was designated “PVxMo12-x/ZSM-5”.
PV2Mo10/SiO2 was prepared from SiO2 and H5[PV2Mo10O40]·nH2O
using the same procedure. Mo-V/ZSM-5 without Keggin structure for
comparison was prepared through the impregnation of Mo-V mixed
oxides. Hexaammonium heptamolybdate tetrahydrate (120 μmol) and
240 μmol of vanadium (IV) oxide sulfate n-hydrate were dissolved in
100 mL of distilled water with stirring. After adding 1.0 g of ZSM-5
zeolite, the suspension was evaporated to dryness and the powder was
dried at 383 K in air for 12 h. The catalysts were calcined at 573 K for
3 h in air. Mo-V/ZSM-5 contained the same amount of ([Mo] + [V]) as
PVxMo12-x/ZSM-5 and PV2Mo10/SiO2.
303 K, and IR spectra were collected as 21 mol% of O2/N2 (0.24 L h−1
)
at 70 Pa was streamed over the sample and the temperature was in-
creased at a ramp rate of 2 K min−1 from 303 to 673 K.
3. Results and discussion
3.1. Characterization
Fig. 1 shows the XRD patterns of ZSM-5 zeolites before and after
loading PVxMo12-x or Mo-V mixed oxide, and of SiO2 before and after
loading PV2Mo10. The diffraction peaks of the ZSM-5 zeolite support
indicated an MFI zeolitic framework structure (Fig. 1(a)). Loading
PVxMo12-x on the support did not change the zeolitic structure
(Fig. 1(b)–(d)). The introduction of PVxMo12-x, x = 0–2, resulted in a
small peak at about 6° and likely indicates a periodic three-dimensional
structure in small aggregates of the heteropoly acids. This signal was
not observed in the PV3Mo9/ZSM-5 pattern (Fig. 1(e)). The zeolitic
structures in Mo-V/ZSM-5 was not collapsed, and periodic crystal
structures of the Mo and/or V oxides were not observed (Fig. 1(f)). The
SiO2 pattern before and after loading PV2Mo10 showed an amorphous
structure (Fig. 1(g)–(h)). However, Keggin structure and the other
crystalline structure of Mo and V-based oxides were not appeared in
XRD patterns, indicating the lack of large crystallites of these materials.
Fig. 2 shows representative nitrogen adsorption-desorption isotherms.
The steep increases at very low relative pressure (p/p0 < 0.1) and high
relative pressure (p/p0 > 0.4) in the bare ZSM-5 zeolite were asso-
ciated with microporosity and mesoporosity (Fig. 2(a)). These features
2.2. Characterization of the catalysts
The crystalline phases of the catalysts were analyzed by X-ray dif-
fraction using a Rigaku Ultima IV diffractometer, with Cu Kα radiation.
Data were collected in the 2θ range from 5 to 50°. The N2 adsorption-
desorption isotherms were determined on a BELSORP-max apparatus
(MicrotracBEL). The samples were pretreated at 573 K under vacuum
for 1 h before measurement. Raman spectra were recorded using a
JASCO NRS-7100 at a wavenumber of 785 nm with a CCD detector in
air. Thermogravimetry/differential thermal analyses (TG-DTA) were
determined on a Rigaku Thermos Plus instrument. Samples were heated
from 313 to 1073 K at a rate of 10 K min−1. SEM (scanning electron
microscope) images were collected using a Hitachi S-4800 SEM with
EDX (Energy Dispersive X-ray) spectrometry.
Ammonia infrared-mass spectroscopy/temperature programmed
desorption (IRMS-TPD) analysis for the measurement of acidic prop-
erties [18] was conducted on an automatic IRMS-TPD analyzer
86