4548 J. Am. Chem. Soc., Vol. 123, No. 19, 2001
Adenier et al.
graft
(
through reduction of 4) in the same medium, at the same
I.E. ) 100(1 - icorr /icorr) reaches 82% for 4-butylphenyl
groups (by reduction of 5) in 5% KCl and 77% for dodecyloxy
groups (by reduction of 7) in 0.1 N H SO . These inhibition
potential for the same time. The polished surface (Figure S3a)
appears rather smooth with parallel grooves made by the
diamond grains as well as some small particles typically 20 nm
high which can be either iron or diamond particles that are not
removed from the surface by ultrasonic rinsing. Figure S3b does
not show significant changes by comparison with Figure S3a,
indicating, as could be expected from the i ) f(E) curves, that
no corrosion is taking place. Except for the particles initially
present on the surface, Figure S3c shows a homogeneous surface
where the grooves are still visible. The roughness of the surface
was measured: Ra varies from about 2 nm for Figure S3 (a and
b) and increases to only 3 nm upon grafting. The fact that no
significant change can be observed by AFM rules out the
existence of a nanometers thick polymeric layer but does not
exclude the formation of a multilayer (molecular models show
that a bilayer, obtained by substitution ortho to the butyl group,
of n-butylphenyl groups would not be thicker than a monolayer,
2
4
efficiencies correspond to the values which can be observed
when inhibitors such as alkynols and triazoles are added in
1
7,21,22
solution.
But starting from mild steel plates derivatized
as described in this paper it was possible to attach micrometer
thick polymeric layers which completely block the surface.
The formation of an organic layer covalently bonded to an
iron surface is not entirely unprecedented; the only similar proc-
ess of which we are aware has been described by G. Lecayon
and co-workers. Metallic surfaces such as Fe, Ni, Pt, and Au
have been covalently modified by electrochemical reduction of
vinylic monomers such as acrylonitrile, methacrylonitrile, and
butenenitrile. Thin polymeric layers (≈10-50 nm) covalently
bonded to the metal are obtained, the structure of which have
2
3-25
been thoroughly investigated.
corrosion by this process has proved to be quite efficient. The
Protection of metal from
25
2
6
∼
9.7 Å).
older investigations of Elofson and Gadallah should also be
quoted; they had investigated the reduction of diazonium salts
on mercury electrodes and they had used the radicals obtained
in this way for further cyclization reactions, but they also found
the formation of aryl mercury compounds which are analogues
of the aryl groups attached to the iron surface.
Many possible applications can be imagined for this process,
including the protection of iron against corrosion, the improve-
ment of adhesion between organic or polymeric layers and iron,
or the formation of iron surfaces with specific properties in the
biomedical field; it is indeed one of the characteristics of this
process that the organic groups which can be attached to the
iron surface can be varied at will and can be used as a further
a starting point for chemical reactions.
Discussion and Conclusion
We have shown that the electrochemical reduction of diazo-
nium salts on an iron or steel electrode leads to strongly bonded
aryl groups on the iron surface. Although this reaction should
be thermodynamically possible without electrochemical activa-
tion, it is too slow to occur to a significant extent as was
demonstrated by XPS experiments. The existence of attached
aryl groups was evidenced by cyclic voltammetry, XPS,
PMIRRAS, RBS, and capacity measurements. These different
methods rely on different physical principles; their combined
use and the convergent results obtained give confidence in the
reality of the grafting. XPS, FTIR, and PMIRRAS permit
qualitative characterization of either the atoms or the functional
groups; cyclic voltammetry and RBS provide quantitative data
on the surface concentration. Comparison with the data obtained
on carbon points to the formation of a monolayer, which is also
supported by AFM measurements that show no evidence for
the formation of a nanometer thick polymer layer. As iron is
very easily oxidized in contact with atmosphere or in aqueous
acidic solution, one could wonder whether an O-aryl bond is
formed instead of an Fe-aryl bond, but we have seen above
that XPS measurements indicate that the grafting on a purposely
oxidized surface is negligible. Another point that should be
discussed is the nature of the Fe-aryl bond. The grafting resists
ultrasonic rinsing in a variety of solvents and for long periods
of time but also several days of rinsing in boiling toluene. This
Further experiments are now in progress which show that
the process can be extended to other engineering (Zn, Cu, Ni,
Co) and coinage metals (Au, Pt).
Experimental Section
Chemicals, Electrodes. ACN was obtained from Merck (Uvasol),
H SO from Prolabo (Tritrinorm), and NBu BF from Fluka (puriss.).
2 4 4 4
Diazonium salts 1 and 11 are of commercial origin (Aldrich) and the
synthesis of 3 has been previously described;1c 2, 3-6, 9, 10, and 12
were obtained from the corresponding commercial amines by standard
27
methods. The diazonium salts were kept in a freezer before use.
28
4
-Iodobenzenze diazonium tetrafluroborate 2: mp 126 °C (lit.
1
mp 123-124 °C);
matics).
H NMR (200 MHz, DMSO) δ 8.4 (q, 4H, aro-
(
21) Epelboin, I.; Keddam M.; Takenouti, H. J. Appl. Electrochem. 1972,
, 71.
(22) Mernari, B.; El Attari, H.; Traisnel, M.; Bentiss, F.; Lagrenee, M.
Corros. Sci. 1998, 40, 391-399.
23) Lecayon, G.; Bouizem, Y.; Le Gressus, C.; Reynaud, C.; Boiziau,
2+
makes a mere adsorption unlikely. An ionic bond between Fe
2
3
+
or Fe and an aryl carbanion is also highly unlikely, as aryl
carbanions are very strong bases which would be readily
protonated even in ACN. Therefore one must conclude the
existence of a covalent Fe-aryl bond; such bonds are known
in organometallic chemistry,20 for example, the compound
FeArCp(CO)2 (Ar ) C6H4CH3 and Cp ) cyclopentadienyl) has
been prepared and fully characterized. This is also supported
(
C.; Juret, C. Chem Phys. 1982, 91, 506-510.
(24) Charlier, J.; Bureau, C.; Lecayon G. J. Electroanal. Chem. 1999,
465, 200-208 and references therein.
(
25) Deniau, G.; Lecayon, G.; Bureau, C.; Tanguy J. In ProtectiVe
Coatings and Thin Films; Pauleau, Y., Barna, P. B., Eds.; Kluwer
Academic: Amsterdam, 1997; pp 265-278.
(
i) by the observation of a shoulder at low binding energy on
(26) (a) Elofson, R. M.; Eldsberg, R. L.; Mecherly, P. A. J. Electrochem.
Soc. 1950, 97, 166-177. (b) Elofson, R. M.; Gadallah, F. F. J. Org. Chem.
the C[1s] peak which was assigned to a component corresponding
to the carbon bonded to the metal and (ii) by the observation
of a 1,4-substitution pattern on the FTIR spectrum of attached
benzoylphenyl groups.
The grafted organic layer provides some protection of the
mild steel surface against corrosion; the inhibition efficiency
1
3
969, 34, 854-857. (c) Gadallah F. F.; Elofson, R. M. J. Org. Chem. 1969,
4, 3335-3337. (d) Elofson, R. M.; Gadallah, F. F.; Schulz, K. F. J. Org.
Chem. 1971, 36, 1526-1531. (e) Elofson, R. M.; Gadallah, F. F. J. Org.
Chem. 1971, 36, 1769-1771. (f) Elofson, R. M.; Cantu, A. A.; Gadallah,
F. F. J. Org. Chem. 1973, 38, 2386-2393.
(
27) Furniss, S.; Hannaford, A. J.; Smith, P. W. G.; Tatchell, A. R.
Vogel’s Textbook of Practical Organic Chemistry, 5th ed.; Longman:
London, 1989; p 920.
(
20) Bowden, F. L.; Wood, L. H. Compounds with iron-carbon σ-bonds.
(28) Korzeniowski, S. H.; Leopold, A.; Beadle, J. R.; Ahern, M. F.;
Sheppard, W. A.; Khanna, R. K.; Gokel, G. W. J. Org. Chem. 1981, 46,
2153-2159.
In The Organic Chemistry of Iron; Koerner Von Gustorf, E. A., Grevels,
F. W., Fischler I., Eds.: Academic Press: New York, 1978; Vol. 1, p 345.