BN-Supported Noble Metal Catalysts
J. Phys. Chem. B, Vol. 110, No. 25, 2006 12573
the case of carbon dioxide there is no clear agreement as to its
effect on methane combustion,9 it is commonly agreed that water
has a negative effect on the combustion reaction over traditional
supported noble metal catalysts such as Pd/Al2O3.9-11
conditions, different metals have been considered, and platinum,
gold, and silver metal particles have been deposed, leading to
catalysts which were tested in the reaction of total oxidation of
methane in severe conditions (excess of oxygen and presence
of water). To our knowledge, no other groups have reported
studies about the use of BN-supported catalysts for methane
oxidation/combustion reactions.
It is therefore necessary to develop novel materials that are
able to withstand high temperatures and can serve as catalysts
or supports for these reactions even in humid atmospheres.
In this work, the deposition of palladium on boron nitride
supports has been carried out using protic or aprotic solvents
as dispersing phases. The route using aprotic solvents involves
the choice of palladium acetylacetonate as the precursor and
anhydrous hydrazine as the reducer. The choice of BN as the
support was also directed by the search for new hydrophobic
supports with high thermal conductivity, adapted to high-energy
oxidation reactions under severe conditions. Boron nitride is
one of the most interesting non-oxide ceramic materials because
of its low density, excellent resistance to chemical attacks, high
melting point, good thermal conductivity, and high stability with
respect to oxidation.12-14 Contrary to BN, materials traditionally
used as supports of active phases (oxides such as γ-Al2O3 and
SiO2) possess low thermal conductivity and many acidic and
basic sites, causing sintering of the supported metal on hot spots
and coverage of the catalyst by water.15,16 Moreover, the metal-
support interaction present in most oxide-supported metal
catalysts has a negative influence on the catalytic activity.15,17
2. Experimental Section
2.1. Materials. All the experiments were performed using
as the catalyst support a boron nitride powder from Starck
exhibiting a hexagonal nonisotropic structure formed of 5 µm
platelets with 3 µm thickness (as determined by scanning
electron microscopy (SEM)) and presenting a surface area of
136 m2 g-1. The palladium precursor was palladium(II) acetyl-
acetonate, provided by Aldrich and used as received. For the
other noble metals the precursors used were hexachloro-
platinic(IV) acid (Metalor), hydrogen tetrachloroaurate(III)
(Strem), and silver nitrate (Strem) for Pt, Au, and Ag, re-
spectively. The solvents or dispersing phases used were supplied
by SDS Company for the organic compounds such as benzene,
ethyleneglycol-dimethyl ether (monoglyme or glyme), tetrahy-
drofurane (THF), diethyleneglycol-dimethyl ether (diglyme),
2-propanol, and ethyleneglycol (glycol). They were all HPLC
grade without stabilizer, anhydrous (water amount lower than
0.03 wt %), and kept on active 5 Å molecular sieves. Anhydrous
hydrazine (water amount lower than 0.1 wt %) was prepared in
the laboratory following a method described in the literature.28
Concerning the metals deposed as active phases, previous
works13,18 have demonstrated that the particle size is an
important parameter driving the catalytic properties; large
particles with dimensions around 20 nm or aggregates have been
shown to be inefficient. Noble metal nanoparticles are usually
obtained by reducing a metal precursor with a strong reducer;
this reaction is often performed using borohydrides in protic
solvents.19 However these chemicals are very strong reducers,
and the particles obtained by this process have been shown to
present a broad size dispersion. Moreover, the presence of
borohydride hydrolysis residues such as sodium or potassium
borates can have a negative impact on the purity of the catalyst.
The reducing character of hydrazine is known to be softer than
that of borohydrides, and the solubility of hydrazine is rather
high in almost all solvents. For example, hydrated hydrazine
has been used to prepare magnetic nanocomposites20 from
organometallic complex salts by ligand displacement and cation
reduction to metal in a single operation.
2.2. Preparation of the Samples. In a typical preparation, 4
g of BN powder was added to 200 cm3 of dispersing phase in
a three-necked flask equipped with a refrigerant and under argon
flow, under a vigorous stirring during 15 min. Approximately
0.1145 g of palladium(II) acetylacetonate (0.376 mmol leading
to 40 mg of metallic palladium) were then added, while stirring
for another 15 min to obtain the precursor dissolution and a
homogeneous suspension of the support. A solution of 1 g of
anhydrous hydrazine (31.25 mmol) dissolved into 100 cm3 of
solvent was then added drop by drop into the suspension for
10 min. The reaction occurred instantaneously, leading to a dark
gray color due to the formation of metallic palladium. The
stirring was maintained for 1 h and then stopped. After the
catalyst was allowed to settle overnight, a clear liquid phase
was easily separated from the solid. The catalyst was then dried
under low pressure (10-2 h Pa during 10 h). Very thin powders
were obtained, with a light gray color due to the metal deposed.
The samples were labeled in relation to the dispersion liquid
used: Pd/BN_bz when prepared in benzene, Pd/BN_gly for
monoglyme, Pd/BN_wat for water, Pd/BN_thf for THF,
Pd/BN_digl for diglyme, Pd/BN_isop for 2-propanol, and
Pd/BN_glc for glycol. All samples were calcined up to 500 °C
Noble metals are extensively used as the active components
in many industrial catalytic processes and for the conversion
of environmentally unfriendly chemicals in gaseous emissions.
Among noble metals, Pt and Pd are the most commonly used
and studied catalysts.21,22 Platinum and palladium are known
to present low light-off temperatures in the oxidation of
hydrocarbons and other organic chemicals.22-24 The activity of
palladium is generally better than that of platinum for the
conversion of methane, but it is lower for the transformation of
other chemicals.24 Silver and gold have also been used with
good results as active phases in hydrocarbon oxidation
reactions.25-27
for 10 h under air flow, using a heating rate of 1 °C min-1
The same preparation procedure was followed, using ethyl-
eneglycol as solvent and the respective metal precursors, to
obtain Pt/BN_glc, Ag/BN_glc, and Au/BN_glc catalysts.
.
2.3. Characterization. The physicochemical properties of the
catalysts were determined using several techniques. The specific
surface areas of the samples were measured by N2 adsorption
and calculated from the Brunauer-Emmett-Teller (BET)
method. Prior to surface area determination, the samples were
outgassed at 100 °C overnight and then at 400 °C for 6 h. The
pore size distribution of each sample was determined from the
desorption branch of the N2 isotherm, using an ASAP 2010M
apparatus, from Micromeritics, and gave evidence for some
In this paper, the synthesis of palladium nanoparticles and
their deposition on high-surface-area boron nitride have been
performed using seven different dispersion phases. The sizes
of the particles and their dispersion have been studied using
X-ray diffraction (XRD) and transmission electron microscopy
(TEM). The support and catalysts have been fully characterized
to compare the roles played by the deposed metal in the catalytic
performances of the studied samples. In the second part of this
work, using the same support, BN, and the same deposition