210
P. Virtanen et al. / Journal of Catalysis 263 (2009) 209–219
2.2. Testing of activity and selectivity of the catalysts
The catalysts were applied in the transformation of citral (Lan-
caster, 95%). Experiments were performed in a semi-batch reactor
(Parr Instrument company, total volume 600 ml, liquid volume
250 ml), equipped with heating jacket and a tailor-made stir-
rer/catalyst holder. Suitable pieces of the catalyst carrier ACC were
attached to the stirrer/catalyst holder. The temperature, pressure
and stirring rate were controlled by a Parr 4843 control unit (Wat-
low control series 982). The stirring rate was adjusted accordingly
(1400 rpm) so that external mass-transfer limitations were elim-
inated. That was confirmed in our previous studies [21]. All ex-
Fig. 1. A supported ionic liquid catalyst used in citral transformation.
◦
periments were performed at a constant temperature (80–120 C)
and at a constant partial pressure of hydrogen (AGA, 99.9999%, 5–
10 bar). Citral (approx. 3 g) was dissolved in 250 ml of n-hexane
(Merck, pro analysis) and the solution was bubbled with hydrogen,
in order to ensure that the solution was oxygen-free. Before each
and every experiment the reactor was pre-heated to the desired
temperature and hydrogen pressure was adjusted to the selected
level. The citral solution was introduced to the reactor and stirring
was engaged.
layer which, in turn, is immobilized on an active carbon cloth
(ACC), is presented in Fig. 1.
Selective hydrogenation of α,β-unsaturated aldehydes, ketones
and esters, in general, is a versatile method to obtain many inter-
esting products that find use in the perfumery industry, hardening
of fats, preparation of pharmaceuticals and synthesis of organic
chemical intermediates. Citral itself and its hydrogenation products
are widely used in the perfumery and fine chemical industry. Se-
lective hydrogenations of α,β-unsaturated aldehydes and ketones
are challenging, because these species can contain three differ-
ent double bonds: isolated and conjugated carbon–carbon double
bonds as well as a carbonyl group. Consequently, during hydro-
genation of citral, many competing and consecutive reactions can
take place, including formation of ring compounds such as pulegols
and menthols. Most of the menthol used worldwide is obtained by
freezing peppermint and cornmint oils, but it is also produced syn-
thetically [18]. Menthols from citral is an attractive synthetic route
because citral comes from renewable feedstock and is mainly ob-
tained by distillation of essential oils. According to previous stud-
ies, the best catalyst so far was a Ni supported on acidic zeolite
H-MCM-41 [19,20]. For this reason a plausible assumption was
that an acidic function incorporated into a Supported Ionic Liq-
uid Catalyst (SILCA), previously used on citral hydrogenation [21],
represented a worthwhile alternative. A lot of research in selec-
tive hydrogenation of α,β-unsaturated aldehydes has been carried
out with conventional heterogeneous and homogeneous catalysts,
in conventional as well as supercritical solvents and ionic liquids
[22–27]. The potential of supported ionic liquid catalysts has al-
ready been illustrated in e.g. hydrogenation of alkenes, displaying
competitive performance in comparison to biphasic systems and
conventional solvents [14,28,29].
The progress of the reaction was monitored by withdrawing
small amounts of liquid samples from the reactor analyzed by gas
chromatography (Hewlett Packard 6890 GC with FI detector). Since
the sampling volumes were small, compared to the overall vol-
ume of the reaction mixture, the volume changes in time were
neglected. In addition, a gas chromatograph coupled to a mass
spectrometer (Agilent 6890N GC with Agilent 5973 MS detector)
was applied for identification of peaks. In both cases, 500 μl of in-
ternal standard (0.02 M cyclohexanone in cyclohexane) was added
into a 500 μl of sample. The column in the system was an Agilent
DB-1 with a length of 30 m, inner diameter of 0.25 mm and, the
film thickness of 0.5 μm. The samples were analyzed with the fol-
lowing temperature program: temperature was at first held 10 min
◦
◦
◦
at 100 C, then raised 5 C/min to 160 C, and consequently held
◦
◦
10 min at 160 C, followed by a temperature ramp 13 C/min to
200 C, and was held 1 min at 200 C.
◦
◦
2.3. Catalyst characterization
The catalysts were investigated by means of X-ray photoelec-
tron spectroscopy (XPS) in order to determine the binding en-
ergies of all compounds and oxidation states of Pd on the ACC
support. A Perkin–Elmer PHI 5400 spectrometer was used for the
X-ray photoelectron analysis with MgKα radiation (1253.6 eV) and
pass energy of 35.75 eV. Pressure during the analysis was ca. 8 ×
2. Experimental
−9
10
mbar. Reduced samples were stored in a nitrogen atmo-
sphere after pre-treatment process. However, during transfer to
the XPS instrument the samples were in contact with ambient air
and they were out-gassed overnight. Depending on the vapor pres-
sure and the condition of the catalyst, the ionic liquid partially
evaporated during out-gassing due to ultra high vacuum condi-
tions. Hence, boron, fluorine and chlorine, which have relatively
low photoionization cross-sections, were in some conditions below
detection limit. The observations are largely based on residual ionic
liquid in the pores of the active carbon cloth. Binding energies
(BEs) were determined by line fitting procedure, where the line
shape of the fitted peaks was a convolution of a Doniach–Šunjic´
line shape with a Gaussian line shape. A linear background was
used for signal background subtraction. Accuracy of the binding
energies is 0.1 eV. In the quantitative analysis, sensitivity factors
for B 1s, Cl 2p, F 1s and Zn 2p3/2 were 0.159, 0.891, 1.000 and
3.726 [31]. The catalyst reduction was carried out ex-situ, under a
2.1. Catalyst preparation
Catalysts were prepared according to a similar straight-forward
preparation method introduced by us previously [30]. Palladium
acetylacetonate (Pd(acac)2) (approx. 50 mg) (Aldrich 99%), a Lewis
acid zinc chloride (ZnCl2) or ferrous chloride (FeCl2) and/or a
Brønsted acid tetrafluoroboric acid HBF4 or acetic acid, as well
as an ionic liquid N-butyl-4-methylpyridinium tetrafluoroborate
(NB4MPyBF4) (approx. 150 mg) (Merck, 98%), when applicable,
were dissolved in acetone (Merck, p.a.). Solution was poured over
ACC Kynol® (approx. 900 mg). ACC was dried a priori at 60 C over
◦
12 h and cut into suitable pieces. Acetone was evaporated in rotary
◦
evaporator at 50 C in vacuum of approx. 300 mbar and completely
dried in vacuum of approx. 4 mbar. Catalysts were pre-treated in a
high-pressure autoclave (Parr Inc.) at 120 C under hydrogen flow
of 10 bar. As a result, a catalyst containing palladium nanoparticles
and a Lewis and/or a Brønsted acid in an ionic liquid immobilized
on ACC was achieved.
◦
◦
hydrogen flow at 120 C for 60 min prior to analysis.
Leaching of ionic liquid was studied by High Performance Liq-
uid Chromatography (Hewlett Packard 1100 series HPLC). Reversed-