P. Sivakumar et al. / Electrochimica Acta 50 (2005) 3312–3319
3313
be alloyed in the particles with uniform “bulk” composition
2. Experimental
over the support surface; (3) the particles should be well dis-
persed on the substrate (should not form agglomerates); (4)
they should be dispersed on a substrate that facilitates their
characterization.
2.1. Materials and preparation methods
Platinum(II) acetylacetonate (Pt(acac)2) and ruthe-
nium(III) acetylacetonate (Ru(acac)3) were purchased from
Alfa Aesar GmbH, Germany. Hydrogen and nitrogen gases
(grade 4.5 and 4.6, respectively) were supplied by SOL SpA,
Italy. Carbon coated nickel TEM grids (EMS, Fort Wash-
ington, USA) or Vulcan® XC72R (Cabot) carbon powder,
were used as the nanoparticles substrate. Suitable amounts
of Pt(acac)2 and Ru(acac)3 were placed at the bottom of
a home-made vacuum flask along with the substrate. Di-
rect contact of the precursors with the substrate was care-
fully avoided by placing the carbon coated grids on top of a
clean graphite tablet (2 mm thickness). When carbon pow-
der was used as the substrate, the powder was placed in
a small watch-glass. The flask was evacuated (10−2 mbar),
sealed and transferred into a oven where it was heated at a
fixed temperature within the range 170–240 ◦C for half-an-
hour. During this period, the two precursors sublime with-
out decomposing and their vapours fill all empty space in-
side the flask. The latter was then taken out of the oven,
set to cool at room temperature and subsequently air vented.
During cooling stage, precursor vapours become solid and
deposit onto all the exposed surfaces inside the flask. The
precursor impregnated substrate was placed inside a quartz
tube and transferred into a tubular furnace, where it was
heated at 320 ◦C for 3 h under moderate hydrogen or ni-
trogen flow. The latter operation served to decompose the
metal-organic precursor molecules deposited on the substrate
surface (carbon coated TEM grids were found to be unaf-
fected).
We believe that Pt–Ru nanoparticles exhibiting the above
characteristics can be successfully optimized for use as effi-
cientelectrocatalystinmethanolfuelcells. Themostcommon
Pt–Ru nanoparticles is reduction by gas phase hydrogen of
metal salt particles disposed on a support by impregnation
with the salt solution [14,15]. A variant of this procedure uti-
lizes hydrazine [16] or NaBH4 [17] to reduce salt in the liquid
phase. In our laboratory, such method allowed limited ability
to control the distribution of the particles size. Other methods
particles are collected from a suspension onto a surface and
subsequently decomposed to give Pt–Ru nanoparticles. In
some cases, these methods were reported to give good par-
ticle size monodispersity [18–20]. In a different approach,
been prepared and disposed on a support from a tetrahydro-
furan solution. Upon decomposition, the precursor yielded
[13,21]. Later on, preparation of supported Pt–Ru nanopar-
ticles from acetone- or CH2Cl2-dissolved bimetallic precur-
sors with 1:1 and 3:1 Pt/Ru atomic ratio was also reported
[22,23]. Miller and Dunn have utilized ruthenium(III) acety-
lacetonate as a metal-organic precursor to obtain nanometer
size monometallic Ru particles distributed homogeneously
throughout the porous structure of carbon aerogel [24]. The
precursor was first sublimed at moderate temperature and the
resulting vapours were let to impregnate the porous carbon.
After subsequent cooling, the precursor was decomposed at
higher temperature.
2.2. Physical characterization
The approach we propose in this work to accomplish
Pt–Ru nanoparticles having the above noted characteris-
tics is based on a suitable modification of the proce-
dure employed by Miller and Dunn. Our approach in-
volves simple operations and utilizes metal-organic precur-
sors that are commercially available. The obtained parti-
cles were characterized with respect to their morphology
using transmission electron microscopy (TEM). Particles
structure was assessed by high resolution TEM (HRTEM),
selected area electron diffraction (SAED) and powder X-
ray diffraction (XRD). Particles composition was inves-
tigated by point-resolved energy dispersive X-ray (EDX)
analysis. We also explored preliminarly in the present
work the electrocatalytic activity of our Pt–Ru nanopar-
ticles toward methanol oxidation using cyclic voltam-
metry. In the accompained paper, part II [25], we ex-
ploit the potential of this method to prepare supported
Pt–Ru nanoparticles with optimal electrocatalytic activity
for methanol oxidation. The latter is investigated exten-
sively in that work also in comparison with state of the art
catalysts.
After preparation all samples were preserved under moist
free environment before characterization. Particles size and
dispersion as well as particles nanostructure were investi-
gated using TEM, HRTEM and SAED analysis performed
on a JEOL 2010 microscope operating at 200 kV. The in-
strument was also equipped with an EDX analyzer (OX-
FORD Pentafet). Point resolved EDX analysis was carried
out on individual nanoparticles to ascertain co-presence of
Pt and Ru. However, single particle EDX analysis turned
out not to be satisfactory to quantify composition accurately,
because the output signal was not sufficiently strong. Reli-
able and reproducible average composition determinations
were achieved by carrying out EDX analysis on sample ar-
eas exposing an adequate number of nanoparticles. Overall
metal content (Pt + Ru) in Vulcan® XC72R was determined
by “bulk” EDX analysis. Mass gain determinations of the car-
bon black support after loading the metal precursors as well
as after thermal decomposition were also carried out. Pow-
der samples of Pt–Ru nanoparticles supported on Vulcan®
XC72R carbon black were also investigated by XRD analysis