3716
Journal of The Electrochemical Society, 147 (10) 3708-3717 (2000)
S0013-4651(00)02-060-7 CCC: $7.00 © The Electrochemical Society, Inc.
form the Sn2S3 compound and the other 50% form SnCl4 again. The
overall reactions that could take place is given by
measured film thickness corresponds only to this compound. Thus, a
reduction in Rd from the previous value for g is expected. For 0.49 <
g < 0.6, the deposited material is mainly SnS2, and the measured film
thickness corresponds to this compound. Thus, the value of Rd in this
interval must be lower than the one found in the interval discussed
for the case of Region II, but would follow the observed increasing
trend due to the increase in the concentration of SnCl4.
2SnCl4 ϩ 3H2S ϩ 1 H2 r Sn2S3 ϩ 8HCl
2[SnCl4 ϩ H2 r SnCl2 ϩ 2HCl]
1 H2S r H2 ϩ (1/8) S8
(1/8) S8 ϩ 1 H2 r H2S
[12]
Region IV.—In this region there is the formation of a mixture of dif-
ferent compounds as shown in Fig. 8. The deposition rate shows a
small increasing trend due to the incorporation of several compounds.
which can continue until the S concentration goes down. At this
limit, the formation of SnCl2 is expected. This explains the incorpo-
ration of SnCl2 in the deposited material prepared for g ϭ 0.49 (see
Fig. 7b).
In the region of 0.2 < g < 0.5, the atomic concentration of sulfur
is higher than that of tin before starting the glow. During the glow,
the chemical reaction represented in Eq. 12 takes place, but due to
the fact that there are more S than Sn, part of the generated S are ad-
sorbed on the growing Sn2S3 thin film surface yielding the formation
of SnS2 through the reaction
All the data points shown in Fig. 5 are mean values with the cor-
responding standard deviation. If this is considered, then in region II,
the deposition rate for both compounds is practically independent of
the precursor concentrations. Solomon et al.33 reported that, for
Si1Ϫx Cx thin films prepared by the decomposition of a mixture of
SiH4 and CH4 by PECVD, the deposition rate is independent of the
silane concentration as a consequence of the low power regimen
conditions (silane is decomposed by the plasma while methane is
not). The conditions reported in this work are similar to that in
Ref. 33, thus, a similar behavior is expected. Nevertheless, the chem-
ical reactions are not the same for different precursors, and hence,
distinct results may be obtained. This is evident in the case of other
g regions for which the main compound deposited is SnS2. In those
regions, a linear relationship between the deposition rate and the
SnCl4 concentrations may be obtained. Further work in this direction
will be carried out in order to confirm this observation.
Sn2S3 ϩ S r 2SnS2
[13]
Thus, since not all of the Sn2S3 material is transformed into SnS2,
the Sn2S3-SnS2 mixture may be produced. This explanation supports
our results obtained for 0.2 < g < 0.49 for which the deposited mate-
rial presents both compounds.
In the case of 0.6 < g < 1, the reaction chamber has more mole-
cules of Sn than S. Then the following reactions could take place.
1. Reduction of SnCl4 by H2 giving SnCl2 and HCl.
2. Decomposition of H2S into H2 and Sm through a reaction such
as Eq. 10.
Conclusions
This work presents a systematic study on the deposition and
structural properties of SnxSy thin film materials prepared by
PECVD using SnCl4 and H2S as precursor materials and H2 as dilu-
ent. It was found that a “low-pressure” regime for which the plasma
decomposes H2S does not decompose SnCl4. The chemical reactions
used to explain the film formation were separated from the compli-
cated chemistry of plasma owing to the difference in the decompo-
sition thresholds between both precursors. In this regime g deter-
mines the relative chemical composition, the crystallinity, and the
preferential growth of the deposited SnxSy thin films. These films are
of polycrystalline nature for all the g values considered here. For g <
0.2, EDS measurements have shown that the deposited material is tin
disulfide with a stoichiometry close to 1:2. XRD measurements
show that this compound presents only the 2H-SnS2 phase with a
hexagonal structure showing a preferential growth along the [001]
direction, and hence, the c axis is perpendicular to the plane of the
substrate. All these films present a very smooth surface and high
structural quality. For g > 0.2, XRD measurements show that the
deposited material is a mixture of SnS2 and Sn2S3 compounds. It
was found that for g ϭ 0.49 the deposited material is mainly Sn2S3.
The precursor concentrations do not affect the crystalline grain size
of the SnS2 compound. However, the deposition rate depends on the
g value, because the deposited film is composed of different materi-
als and phases. The maximum deposition rate found for the SnS2
compound was 8 nm/min, while for films having the mixture of
SnS2-Sn2S3, it is of the order of 35 nm/min. On the other hand, it
was found that the prepared thin films with g > 0.1 have chlorine
incorporation, even though small. The hydrogen flow rate added dur-
ing the process has a gettering type of action, reacting with the chlo-
rine related species generated. However, this effect was not enough
to avoid the Cl incorporation at the deposited thin films. More work
is necessary to establish the deposition parameters for producing
thin films without chlorine. Here, we found specific deposition con-
ditions that lead the SnS2 thin film grows with a columnar oriented
growth along the c axes with a deposition rate of 8 nm/min. The
crystal grain size of such films is 13 nm. Due to the fact that the SnS2
thin films prepared under this condition had shown an n-type elec-
trical conductivity, this work opens up the oportunity to use this
material for building an n-SnS2/p-SnS heterojunction prepared com-
pletely by PECVD.
3. A reaction of SnCl2 with Sm to form SnS2 and by-products like
SnCl2, HCl, H2, and SmϪ2
.
All these reactions take place until g goes to 1. Therefore, it is
possible to obtain a solid thin film material formed by several com-
pounds, mainly SnS2 and SnCl2 for 0.6 < g < 0.75; and SnS2, S,
SnCl2, and even metallic Sn for g > 0.75, as can be seen in Fig. 8a
and b.
On the other hand, during the plasma process, tin ions (Sn4ϩ
,
Sn2ϩ) and atomic Sn, produced by the reduction of SnCl4, coexist at
the same time with ions of sulfur (S2Ϫ), and it is expected that SnS
compound could be generated through Reaction f in Table IV. Nev-
ertheless, XRD did not show evidence of this material in the deposit-
ed thin films. This observation does not exclude the formation of
SnS. Perhaps the excess of S present will react with SnS to form
SnS2, in the same way as with Sn2S3.13 Thus, the stoichiometry of
the deposited film is shifted toward SnS2 as has been shown in the
present study.
Since there are several reactions that yield to different com-
pounds in the range of g chosen in the present study, the dynamics
of the growth process strongly depends on the concentrations of the
precursors. Their effect would be reflected in Rd as well. Based on
the results obtained and considering that the films are deposited by
an atomic (molecular) growth process (typical in PECVD), it is pos-
sible to explain the behavior of Rd shown in Fig. 5, as follows.
Region I.—When the SnCl4 concentration increases, the atomic con-
centration of Sn increases and more atoms of tin are available to
form the SnS2 compound; hence, Rd increases.
Region II.—Here two different materials are growing at the same
time. The jump in Rd showed at the transition point around g ϭ 0.2
can be explained by considering that the measured film thickness
corresponds to both SnS2 and Sn2S3. In this region, more precursors
of tin-bearing species are involved in the growth process because the
SnCl4 concentration increases. Thus a trend toward an increase in Rd
is expected, but due to the growth competition between both com-
pounds, the effect is not very pronounced.
Region III.—Here for specific values of g, a specific compound was
obtained. For g ϭ 0.49, the deposited material is Sn2S3 and the
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