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in the glove box (Labstar) with a porous polyethylene sheet (Celgard 2400, Celgard)
as separator, and a mixture of 1,3-dioxolane (DOL) and dimethoxymethane (DME)
(1:1 by volume) with 2 wt.% LiNO3 addition as electrolyte. The electrochemical
properties of the S/MhMpCFs composite cathode was tested by galvanostatic dis-
charge (delithiation) and charge (lithiation) in a potential range of 1.5–3.0 V (vs.
Li+/Li) at a current density of 0.1 C (1 C = 1675 mA/g). Cyclic voltammetry (CV) mea-
surement was conducted in a potential range of 1.5–3.0 V (vs. Li+/Li) at a scanning
rate of 0.1 mV/s for first 3 cycles by using an electrochemical workstation (MATAT,
Arbin Instrument, USA). Electrochemical impedance spectrum (EIS) measurements
were performed using a frequency response analyzer (Solartron 1255B, Solartron)
equipped with an electrochemical interface (1287, Solartron) in a frequency range
of 100 kHz to 0.01 Hz and a potentiostatic signal amplitude of 5 mV. Prior to the EIS
measurement, the cell was activated by three cycles at 0.1 C between 1.5–3.0 V vs.
Li+/Li. All of the electrochemical tests were performed at 25 1 °C.
have also been investigated as host materials for S cathodes and
showed favorable electrochemical properties [31,32].
Electrospinning is an effective method to prepare conductive
carbon nanofibers, which have also been investigated in anode
materials [33–38] and cathode materials [39] for LIBs, Li–S batter-
ies [40]. Polyacrylonitrile (PAN) electrospinning fibers can be read-
ily carbonized to form carbon nanofibers [37,41]. Compared with
particle materials, one-dimensional carbon nanofiber material pos-
sesses commonly higher electrical conductivity. In addition, carbon
nanofibers have fine mechanical strength, which is also supposed
to have good resistance for the volume change of the combined
active materials during lithium insertion and extraction. Polymeth-
ylmethacrylate (PMMA) can produce volatile degradation products
and creating micropores in the carbonization process of PAN while
it is incorporated with PAN [40].
For comparison, uniaxial electrospinning by using only the PAN solution was
used to prepare solid carbon nanofibers, which were further incorporated with S
in a same weight ratio as the porous ones as cathode material for Li–S batteries. Par-
allel analyses on the structure and electrochemical properties of the S/solid carbon
nanofibers (S/SCFs) were also performed.
In the present study, PAN and PMMA were used as outer and
inner spinning solutions to prepare mesohollow and microporous
carbon nanofibers via a coaxial electrospinning method followed
by a carbonization. It was found that PMMA was eliminated during
the carbonization process of PAN and created mesohollows and
micropores in the carbon fibers. With further introducing S by
thermal treatment, the composite of S/mesohollow and micropo-
rous carbon nanofibers (S/MhMpCFs) shows superior electrochem-
ical property as cathode material for Li–S batteries, which is much
better than that of the composite of S-incorporated solid carbon
nanofibers prepared from electrospinning of single PAN. The syn-
thesis method of the MhMpCFs is facile, which is considered help-
ful in providing new hierarchically porous carbon matrix for high-
performance S cathode for Li–S batteries.
3. Results and discussion
3.1. Structural characterization
Fig. 1 shows the SEM micrographs of the as-spun webs of PAN/
PMMA. It is seen that continuous fibrous webs with smooth surface
and almost even diameters of 0.8–1 lm form by electrospinning.
The morphology of the carbonized webs (at 900 °C for 1 h) after
grinding is shown in Fig. 2a. It shows that hollow fibers with
outer-diameter in the range of 200–300 nm form. The length of
the fibers is in an order of several micrometers, which is not even,
due to the uncontrollable grinding. Comparison of Figs. 1 and 2a
show that the diameters of the fibers are much smaller that of
the organic webs, indicating that the fibers were condensed after
carbonization. The PMMA in the core of the as-spun webs was
decomposed to gaseous products and eliminated during the car-
bonization process, leaving the hollow cores in the fibers. The
diameter of the hollows is not even. It is in the range of 30–
60 nm as seen from Fig. 2a. Fig. 2b shows the morphology of the
as-ground fibers prepared from carbonizing single PAN spinning.
The fibers show solid structure with no hollow observed as
expected. The diameter of the fibers is in the range of 300–
400 nm, slightly larger than that of the hollow ones, which is sup-
posed due to the less shrinkage during carbonization without the
addition of PMMA.
Micropores cannot be observed under SEM for either type of the
carbon fibers. However, N2 adsorption isotherm measurement and
the obtained pore size distribution of the two types carbonized
fibers, which are shown in Fig. 3a and b, respectively, demonstrate
that that there are numerous micropores in diameters around
6–8 nm in the hollow fibers, whereas there are limited micropores
in the solid fibers. It was reported that PMMA decomposed without
carbon residue during the carbonization of PAN [41]. It is supposed
that the small molecule gaseous products from the decomposition
of PMMA penetrate through the fiber wall, leaving the extra
micropores in the hollow carbon fibers. The pore volume of the
hollow fibers is detected to be 0.18 cm3/g, and that of the solid
fibers is only 0.09 cm3/g. As the diameters of the hollows are in
the range of 30–60 nm (Fig. 2a), which are much larger than the
detected micropore sizes of 6–8 nm (Fig. 3b), it is noted that the
volume of the hollows is not involved in the detected pore volume
for the hollow fibers. The specific surface area of the hollow fibers
calculated by the BET method is 443 m2/g, whereas that of the solid
ones is only 215 m2/g.
2. Experimental
PAN (Sigma–Aldrich) and PMMA (Aladdin) were respectively dissolved in N,
N-dimethylformamide (DMF, Aldrich) by stirring at 80 °C for 24 h in concentrations
of 8 and 16 wt.%, which were used as the outer and inner solutions for coaxial elec-
trospinning. The outer and inner diameters of the nozzle were 1.2 and 0.4 mm,
respectively. The work distance was 15 cm, and the work voltage was 16.8 kV.
The feed rates of the outer and inner solutions were 1.0 and 0.5 mL/h, respectively.
The obtained fibrous webs were collected by a Ni foil and were removed every 10 h.
The fibrous webs were stabilized by a thermal treatment in an air atmosphere
oven at 250 °C for 1 h with a heating rate of 5 °C/min in order to convert PAN from
thermo plastic to non-plastic compound, which is critical to obtain dimensional sta-
bility and, hence, a fibrous morphology [20]. The stabilized fibrous webs were sub-
sequently carbonized at 900 °C for 1 h with a heating of 5 °C/min in a nitrogen
atmosphere furnace, forming MhMpCFs with the elimination of PMMA. A quartz
crucible was used as the holder for the stabilization and carbonization. The carbon-
ized fibrous webs were ground by mortar and pestle. Therefore, the fibrous webs
were broken, forming carbon fibers with open terminals, which are readily for
immersion of S. Sublimed S (Aladdin, 99%) was incorporated to the carbon nanofi-
bers by heating the mixture of S and the carbon fibers at 155 °C for 24 h in a sealed
container, which was assembled in an Ar-filled glove box (Labstar, Braun, Ger-
many). The obtained S/carbon fiber composite was taken out after the container
was cooled to room temperature. A S to carbon fiber weight ratio of 3:2 was used.
Schematic illustration of the synthesis processes of the S/MhMpCFs composite is
shown in Scheme 1.
The morphologies of the as-spun webs, ground carbonized fibers and S/carbon
fiber composite were observed by scanning electron microscopy (SEM, S-4800,
Hitachi, Japan). The crystal structure of the samples was analyzed by X-ray diffrac-
tion (XRD, X’Pert PRO, PANalytical, Nederland). The pore volume, pore size distribu-
tion and specific surface area of the carbon fibers and the S/carbon fiber composites
were analyzed by a N2 sorption analyzer (NOVA 1000e, USA) at 77 K combining the
Brunauer Emmett Teller (BET) method. Raman measurement of the carbon fibers
was performed on a confocal Mirco-Raman spectrometer (inVia-Reflex, Renishaw
plc) with a 514 nm wavelength incident laser light. The S loaded in the S/carbon
fiber composite was characterized by thermogravimetric measurement (TG,
NETZSCH QMS 403C, Germany).
Electrochemical testing of the S/MhMpCFs composite was carried out by using
coin cells of CR2025 type with Li foil as anode and counter electrode. The cathode
was prepared by coating the slurry of the S/MhMpCFs composite, acetylene black
(AB) conductive additive and polyvinylidene fluoride (PVDF) binder in a weight
ratio of 8:1:1 in N-methyl-2-pyrrolidone (NMP) on an aluminum foil and followed
by a heating at 60 °C in vacuum for 24 h. The loading of the active material of S/
MhMpCFs composite in the electrode was ca. 1.8 mg/cm2. Cells were assembled
XRD analysis of the carbonized hollow and solid fibers shows
that there is only a hump at diffraction angle 2h around 23° in their
patterns, corresponding to the general disordered stacking carbon.
The hollow and solid fibers show no intrinsic difference in their
XRD patterns. The pattern of the porous fibers is representatively