D10
Journal of The Electrochemical Society, 157 ͑1͒ D10-D15 ͑2010͒
0
013-4651/2009/157͑1͒/D10/6/$28.00 © The Electrochemical Society
High Quality Area-Selective Atomic Layer Deposition Co
Using Ammonia Gas as a Reactant
a
b
b
a,
Han-Bo-Ram Lee, Woo-Hee Kim, Jeong Won Lee, Jae-Min Kim, *
d
b
b
c,d
Kwang Heo, In Chan Hwang, Yongjun Park, Seunghun Hong, and
a,
,z
Hyungjun Kim **
a
School of Electrical and Electronic Engineering, Yonsei University, Seoul 120-749, Korea
b
Department of Material Science and Engineering, Pohang University of Science and Technology, Pohang
7
90-784, Korea
c
d
Department of Physics and Astronomy and Interdisciplinary Program in Nano-Science and Technology,
Seoul National University, Seoul 151-747, Korea
Atomic layer deposition ͑ALD͒ Co was developed using bis͑N,NЈ-diisopropylacetamidinato͒cobalt͑II͒ as a precursor and NH as
3
a reactant, producing pure Co thin films with excellent conformality and nanoscale thickness controllability. In addition to NH3,
the Co films were also deposited by using H gas as a reactant. Compared to ALD Co using H , the Co thin films deposited by
2
2
NH3 showed a higher film quality, a lower resistivity, and a higher density. The Co thermal ALD process was applied to
area-selective ALD using an octadecyltrichlorosilane self-assembled monolayer as a blocking layer, which produced 3 m wide
Co line patterns without an etching process.
©
2009 The Electrochemical Society. ͓DOI: 10.1149/1.3248002͔ All rights reserved.
Manuscript submitted December 12, 2008; revised manuscript received June 18, 2009. Published November 3, 2009.
Cobalt is one of the promising materials for practical applica-
tions as well as fundamental studies in nanotechnology. For ex-
ample, a giant magnetoresistance effect utilizing a Co/Ru multilayer
was a scientifically great finding, which produced a technological
such as lithography and etching. By SAM coating on a surface, the
surface properties can be changed into hydrophobic or hydrophilic
according to the end groups of the SAMs. Because ALD proceeds
through entire surface reactions, the deposition characteristics are
critically dependent on the surface properties of substrates. In many
cases, the nucleation of ALD is easy on hydrophilic OH-terminated
1
breakthrough for the development of magnetic recording media. In
addition to applications using the magnetic property of Co, e.g., in a
2
substrates ͑e.g., SiO ͒, while it is difficult on hydrophobic surfaces
nanomagnet, Co has been intensively investigated for nanoscale
2
3
,4
͑
e.g., a CH -terminated surface͒. Due to the differences in nucle-
semiconductor device fabrications such as nanocrystal memories
3
5,6
ation for SAM-modified surfaces toward the ALD reaction, AS-
ALD becomes possible. Several groups utilized AS-ALD to various
and contact materials. With device scaling, a highly conformal Co
thin-film deposition is required, especially for nanoscale contact
1
8,19
7
applications such as fuel cell and solar cell fabrications.
How-
fabrication.
ever, previous studies on AS-ALD have been mostly limited to ox-
Atomic layer deposition ͑ALD͒ is considered a promising tech-
nique for nanoscale film deposition due to its excellent conformality
and atomic thickness controllability. ALD is a suitable technique for
the fabrication of nanostructures. For example, Ru, Co, and Ni nano-
2
0,21
20,22,23
HfO2,
24
25
ides such as ZrO2,
ZnO, and TiO . For metal,
2
26 11,27 10
AS-ALD processes were reported for only Ru, Pt,
and Ir,
which were deposited using O as an oxidant. Overall, AS-ALD has
2
8
,9
been mostly explored in ALD processes using oxygen or H O as
structures were fabricated using ALD and nanotemplates. Even
with practical importance, however, the ALD of most transition-
2
reactants, and chloride or methoxide precursors and AS-ALD using
2
8
8
NH or H as a reactant have rarely been studied. Especially, AS-
3 2
metal films is difficult. For some noble metal systems including Ru,
1
0
11
ALD during PE-ALD has not been studied to our knowledge.
Recently, we have developed Co PE-ALD using bis͑cyclopenta-
dienyl͒ cobalt ͑CoCp ͒ as a metal precursor and NH plasma as a
Ir, and Pt, oxygen was used as a reactant to deposit pure metal
films through oxidative decomposition of the precursors. However,
2
3
the O -based thermal atomic layer deposition ͑T-ALD͒ cannot be
2
5
reactant for nanoscale contact applications. From the PE-ALD pro-
cess, pure Co films with a very low resistivity of 10 ⍀ cm were
obtained on both H-terminated Si͑001͒ and OH-terminated SiO2
substrates. However, high quality Co could not be deposited by
T-ALD using the same precursor. Previously, T-ALD using
applied to the deposition of most transition metals. Thus, the choice
of a proper reducing agent is important in metal ALD because high
quality metal deposition is usually achieved by a complete reduction
of the metal precursor during the reaction between the precursor and
the reducing agent. For example, hexafluoroacetylacetonate-based
precursors were used for metal ALD, with formalin as a reactant for
bis͑N,NЈ-diisopropylacetamidinato͒cobalt͑II͒ ͓Co͑iPr-AMD͒ ͔ and
2
2
9
1
2
13
H2 as a reactant was reported. The same group reported more
results on ALD Co, mainly focusing on the role of ALD Co as the
nucleation and adhesion layer for ALD Cu. In this study, we de-
ALD of Cu and Pd. The use of highly reactive plasma reactants
1
4
15
16
such as H and NH plasma was reported for Ti, Ta, and Ru
2
3
30
ALD. Compared to T-ALD, however, plasma-enhanced atomic layer
deposition ͑PE-ALD͒ has several disadvantages, such as the require-
ment of an additional apparatus for plasma generation and the nega-
tive effects of plasma on film properties, such as damage. Previ-
ously, a complicated process employing Ni oxide ALD using an
veloped NH -based T-ALD of Co using Co͑iPr-AMD͒ . Compared
3
2
to T-ALD Co using H , the T-ALD Co using NH showed a high
2
3
film density and a low resistivity. AS-ALD Co was achieved up to
1
000 ALD cycles from T-ALD using NH as well as H , and Co
3
2
nucleation on octadecyltrichlorosilane ͑OTS͒ was observed only
oxidant and sequential reduction by H plasma was reported for
2
17
above 1000 cycles due to the thermal degradation of OTS.
producing Ni thin films. However, the direct deposition of ALD
transition metals including Co and Ni has rarely been reported.
Meanwhile, area-selective atomic layer deposition ͑AS-ALD͒ us-
ing self-assembled monolayers ͑SAMs͒ is attracting great attention
due to its simple process, removing expensive patterning processes
Experimental
In this study, a commercial ALD chamber ͑Quros Plus 150͒ with
a loadlock chamber was used. This system has a double showerhead
system for good uniformity. Further information on chamber con-
8
figuration can be found in our previous report. Co͑iPr-AMD͒ was
2
contained in a stainless steel bubbler, and the temperature of the
bubbler was maintained at 65°C to obtain a suitable vapor pressure
for the ALD process. During the precursor exposure step, the pre-
*
Electrochemical Society Student Member.
*
* Electrochemical Society Active Member.
z
E-mail: hyungjun@yonsei.ac.kr