1602
J. Phys. Chem. B 1997, 101, 1602-1608
Synthesis of Al(N3)3 and the Deposition of AlN Thin Films
C. J. Linnen, D. E. Macks, and R. D. Coombe*
Department of Chemistry and Biochemistry, UniVersity of DenVer, DenVer, Colorado 80208
ReceiVed: August 21, 1996; In Final Form: NoVember 19, 1996X
Al(N3)3 is produced by the stoichiometric reaction between Al(CH3)3 and excess HN3 at room temperature.
The reaction is thought to proceed by the addition of HN3 to Al(CH3)3 followed by elimination of CH4,
repeated three times to produce the fully azidified Al(N3)3. The product Al(N3)3 is nonvolatile and condenses
as a film on the walls of the reaction vessel. The reaction products were observed in the gas phase and in
low-temperature argon matrices by FTIR spectroscopy. Ab initio methods were used to compute the geometry
and frequencies of Al(N3)3 , and the results are in good agreement with experimental data. The films produced
upon condensation of Al(N3)3 contain the Al-N2 complex and AlN as well as the azide. Heating the films
to 400 K removes the azide and the Al-N2, leaving AlN. This method may be useful as a low-temperature
route to the synthesis of AlN thin films.
I. Introduction
subsequent thermal or photolytic dissociation to produce BN
films. The synthesis was based on the stoichiometric reaction
of BCl3 with HN3. This reaction is thought to occur by initial
formation of a BCl3:HN3 adduct, which can spontaneously
eliminate HCl because of the relative weakness of the N-H
bond in HN3. In this paper, we present the results of a study
of an analogous gas phase reaction between Al(CH3)3 and HN3,
which produces Al(N3)3 by the elimination of CH4. This
compound and its adducts were originally prepared in 1954 by
Wiberg and Michaud,16 who reacted gas phase HN3 with a
solution of aluminum hydride in ether at 77 K and then warmed
the solution to room temperature. This method produced an
extremely energetic association of loosely bound azide com-
plexes which exhibited a marked tendency toward explosion.
Perhaps because of this, compounds of fully azidified group
III elements have received very little attention until the recent
work in our laboratory. We present the synthesis of Al(N3)3,
experimental and computational studies of its structure and
vibrational characteristics in the gas phase and in low-temper-
ature matrices, and a preliminary evaluation of the utility of
this species as a precursor for AlN thin films.
Aluminum nitride thin films have become increasingly
important to the field of optoelectronics. Because of the
piezoelectric properties, wide bandgap, and high thermal and
chemical stability of this material, AlN films have been
suggested for applications ranging from dielectric insulators1
to surface acoustic wave devices2 to second harmonic genera-
tion.3 Methods for synthesis of these films have typically
involved inconvenient reagents in extreme conditions, however,
with precursor dissociation temperatures on the order of 900
K. Because of the nature of VLSI and ULSI microcircuit
technology, high temperatures can be a considerable detriment
in device fabrication. As a result, an established trend in AlN
thin film synthesis has been toward lower deposition temper-
atures, achieved by many different techniques including ion
beam sputtering,4-6 molecular beam epitaxy,7,8 laser ablation,9
and a host of chemical vapor deposition (CVD) methods.
MOCVD methods for the deposition of AlN were introduced
in 1971 by Manesevit and co-workers,10 who generated AlN
by the reaction of Al(CH3)3 with NH3 at high temperature. This
reaction produces AlN and CH4 at 1500 K. It is thought to
proceed via the formation of an Al(CH3)3:NH3 adduct, with the
high temperature needed for breakage of the strong N-H bonds.
Lower deposition temperatures (1000 K) were achieved by
Gaskill and co-workers,11 by replacing the NH3 reagent with
the considerably more reactive species hydrazine. Interrante
and co-workers12 investigated the use of organometallic amides
as precursors to AlN films. The approach was to synthesize
and dissociate species similar to the intermediates in the Al-
(CH3)3 + NH3 reaction, the most volatile of which was found
to be the [(CH3)2Al(NH2)]3 trimer. This species had the
additional advantage of fixing the Al:N stoichiometry at 1:1.
In 1989, Boyd and co-workers13 reported the deposition of AlN
by the dissociation of metal-organic aluminum azides, species
which are still more energetic. Using this approach, deposition
temperatures as low as 700 K were achieved, but the syntheses
of these compounds were complex and the films incorporated
significant amounts of CH4 and CN impurities. Very recently,
deposition temperatures as low as 400 K were obtained through
the use of organometallic amide complexes like Al2[N(CH3)2]6.14
Recent research in our laboratory15 has demonstrated a simple
gas phase synthesis of fully azidified boron, B(N3)3, and its
II. Experimental Methods
Gaseous HN3 was synthesized17 by reacting NaN3 with an
excess of stearic acid at 373 K. The middle fraction of the
HN3 generated was collected in a pyrex bulb and diluted 10-
fold with He. The purity of the HN3 in the mixture was
examined by using FTIR spectroscopy, and its absolute con-
centration was determined from the well-known UV absorption
at 268 nm.18 Al(CH3)3 was obtained from Alfa Products and
was purified by successive freeze-thaw cycles at 273 K to
remove the methane impurity.
Aluminum azides were generated by the spontaneous room
temperature reaction between gaseous HN3 and Al(CH3)3 vapor.
The gases were handled in a stainless steel vacuum system, and
pressures were measured with two MKS Baratron pressure
transducers. It was necessary to passivate the system with Al-
(CH3)3 for at least 30 min prior to the experiments to obtain
stable pressures of this compound in the system. The passi-
vation process clearly produces CH4, features of which are
observed to grow into the IR spectrum of the gas. This result
suggests that methane is released as the aluminum binds to the
metal surface, with methyl groups from the original Al(CH3)3
X Abstract published in AdVance ACS Abstracts, February 15, 1997.
S1089-5647(96)02587-4 CCC: $14.00 © 1997 American Chemical Society