X. Han et al.
Applied Catalysis A, General 618 (2021) 118136
composite catalysts in acetalization of benzaldehyde (BzH) and ethylene
glycol (EG) were assessed. In parallel, their physicochemical properties
were characterized by a variety of techniques such as SEM, FT-IR, XRD,
XPS, physisorption, and NH3-TPD. Results displayed that CeFeTiO had
various advantages such as desirable acidity, appropriate surface area,
superior catalytic activity and recyclability for acetal production, and
overcame the shortcomings of traditional acid catalysts and single metal
oxide. Moreover, the response surface methodology (RSM) was applied
to optimize this process. Its kinetics was probed as well. All studies
offered insights for efficient production of acetal.
dispersive spectrometer (EDS) was used for analyzing the compositions
of chemical elements. A Mettler Toledo thermogravimetric Analysis
(TGA) was used to examine the thermal stabilities of various catalysts.
2.4. Catalytic reaction
The catalytic performance of composite metal oxide catalysts were
assessed by the acetalization of benzaldehyde (BzH) with ethylene gly-
col (EG). The acetalization reaction was carried out in a 100 ml three-
necked flask equipped with a water separator, a stir bar, and a reflux
condenser. In brief, the reaction mixture consisting of BzH (10.6 g,
0.1 mol), EG (9.9 g, 0.16 mol), a catalyst (0.6 g), and the water carrying
agent (i.e., cyclohexane, 12 mL) was heated under stirring (450 rpm) and
reflux conditions for a desirable period of time in an oil bath. Upon
completion, the mixture was cooled to room temperature, followed by
the separation of the catalyst. For recycling tests, the spent catalyst was
washed with ethyl acetate, dried under vacuum at 70 ◦C for 10 h before
reuse. The product of the corresponding reaction was quantitatively
analyzed by a gas chromatography (Agilent 7890B) equipped with a
flame ionization detection (FID) and an HP-5 capillary column.
Compared with the authentic sample, biphenyl as the internal standard,
reactants and products were identified. The yield of acetal, colorless and
transparent liquid with fruity aroma, was collected by the atmospheric
distillation at the specific temperature range of 224–228 ◦C.
2. Experimental
2.1. Materials and catalyst preparation
n-butyl titanate (C16H36O4Ti), iron nitrate (Fe(NO3)3⋅9H2O), cobalt
nitrate (Co(NO3)2⋅6H2O), cerium nitrate (Ce(NO3)3⋅6H2O), silver nitrate
(AgNO3), neodymium nitrate (Nd(NO3)3⋅6H2O), praseodymium nitrate
(Pr(NO3)3⋅6H2O), nickel nitrate (Ni(NO3)2⋅6H2O), cupric chloride
(CuCl2), stannous chloride (SnCl2), zinc chloride (ZnCl2), chromium
trichloride (CrCl3), manganese chloride (MnCl2), anhydrous ethanol
(C2H5OH), hydrochloric acid (HCl), benzaldehyde (BzH; C6H5CHO),
ethylene glycol (EG; (CH2OH)2), and cyclohexane (C6H12) were ob-
tained as analytical grade from commercial suppliers, and used without
further purification unless otherwise specified.
2.5. Experimental design and mathematical model
2.2. Catalyst preparation
The response surface methodology (RSM) was employed to optimize
the synthesis process of benzaldehyde glycol acetal (BEGA) with CeFe-
TiO as a catalyst. The Box-Behnken design (BBD) experiment was
employed to evaluate the correlations between the acetal yield and the
control process variables, namely the molar ratio of glycol/benzalde-
hyde (x1), the reaction time (x2), the amount of catalyst (x3), and the
amount of water-carrying agent (x4).
All composite metal oxides catalysts were synthesized by a sol-gel
method. The preparation procedure of the CeFeTiO catalyst was
picked up as an example. Known amounts of cerium nitrate and iron
nitrate were dissolved together in distilled water at room temperature
with desirable amounts of ethanol and n-butyl titanate. Subsequently, a
small amount (2 mL) of hydrochloric acid was added into the mixture
solution under stirring condition to form a sol. Finally, the obtained gel
was aged for 24 h at room temperature before it was calcined at 300 ◦C
in static air for 5 h. Metal nitrate or chloride was used as raw material. A
similar procedure was employed for the preparation of other composite
metal oxides catalysts.
According to the 34 full-factorial central composite designs and the
principle of BBD, these four aforementioned control process variables
were tested by means of three levels, namely –1, 0, and +1, as depicted
in Table 1. Accordingly, an experimental design containing 29 points
was adopted, including 24 factor points and 5 center points, as depicted
in Table 2. The response of the experimental design, denoted Y, was
expressed as
2.3. Catalyst characterization
k
k
k
∑
∑
∑
The physicochemical properties of various catalysts were charac-
terized by a variety of techniques. X-ray diffraction (XRD) analyses were
Y = β0 +
βixi +
βiixi2 +
βijxixij +
ε
(1)
i=1
i=1
j=1
conducted on a Rigaku Ultimate IV equipped with a Cu K
α source
operating at 40 kV and 20 mA. Each XRD profile was recorded by a
scanning rate of 0.02◦/minute over a range of 2θ angle of 5–80◦. N2
adsorption/desorption isotherm measurements were performed on a
Quantachrome Autosorb-1 apparatus at 77 K. The total surface area of
catalyst sample was derived bythe Brunauer-Emmett-Teller (BET)
method. Temperature-programmed desorption of ammonia (NH3-TPD)
was utilized to characterize the acidity of catalyst. Prior to the adsorp-
tion of NH3, each catalyst sample was first subjected to heat pretreat-
ment in flowing He gas environment at 400 ◦C for 60 min, then slowly
cooled to 80 ◦C before the measurement. Each sample was treated in a
mixture of 2% NH3-98 % He (V/V) at 80 ◦C for 60 min. Then, the
adsorbate-loaded sample was heated from 80 to 900 ◦C at a rate of
10 ◦C/min under flow of He. The amount of desorbed NH3 was moni-
tored by a thermal conductivity detector (TCD) after the effluent gas was
filtered by a water trap with pelletized sodium hydroxide. X-ray
photoelectron spectroscopy (XPS) was used to probe the surface prop-
erties of catalyst. The XPS determination was performed on a VG Sci-
where Y was the predicted response; xi and xj (i & j = 1‒k) were the
coded levels of various independent variables; while β0, βi, βii, and βij
denoted the regression coefficients representing the offset term, main,
quadratic, and interaction effect, respectively; k represented the total
number of design variables;
ε was the random error.
2.6. Kinetic study
The rate equation for acetalization reaction of BzH and EG over the
CeFeTiO catalyst may be defined as:
Table 1
List of symbols for different process variables and corresponding coded levels
and ranges used in the experimental design.
Range and level
Variable (unit)
Symbol
–1
0
+1
entific ESCALab220i-XL spectrometer equipped with
a typical
EG/BzH ratio (mol/mol)
Reaction time (h)
x1
x2
x3
x4
1.5
2.5
5
1.6
3
1.7
3.5
7
laboratory-scale Al K
α source and an operation power of 300 W. A
Amount of catalyst (wt%)
Amount of cyclohexane (mL)
6
Hitachi SU8010 scanning electron microscope (SEM) was used to
investigate the morphology of catalyst. An Oxford X-Maxenergy
10
12
14
2