- Systematic Method of Ketene dimer
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could be produced through the following synthetic route.
Three 300-ml. gas-washing cylinders are connected in series, and the second and third cylinders are charged with 150 ml. each of dry acetone. Each of the three cylinders is immersed, in a thermos bottle, in sufficient Dry Ice-acetone cooling mixture to cover half of the cylinder. Ketene gas, prepared by the pyrolysis of acetone, is passed through the system until a quantity of 2 moles has been introduced. This process requires 4–4.5 hours. During this time, after the ketene has been passing through the system for 1.5 hours, the Dry Ice-acetone cooling mixture is removed from the thermos bottle around the first cylinder. The cold thermos bottle is then replaced around the cylinder. Two hours after the completion of the ketene passage, the cooling mixture is removed from the second thermos bottle, and 6 hours later the third thermos bottle is emptied, both bottles being immediately restored to position. The entire system should be at room temperature 24 hours after the beginning of the run.
The liquids from all three cylinders are combined and fractionally distilled. Most of the acetone is removed at room temperature under a pressure of 20 mm.; the last small portion is removed under atmospheric pressure. When the distillation temperature reaches 120°, the system is evacuated to a pressure of 80–100 mm, and the ketene dimer is collected within the boiling range 67–69°/92 mm. The yield of pure product is 42–46 g. (50–55%).
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