10.1002/cctc.201700965
ChemCatChem
COMMUNICATION
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48% of the desired product 3a can be recovered after the first
crystallisation, and hence the remaining product accumulates in
the crude mixture after each recycling. However, this effect
shows that recycling of the product and intermediates does not
impede activity, nor have side-products been detected, which
potentially could result from consecutive reactions such as
acetals etc. Additionally, recycling of the product even enhances
crystallisation yield, virtually giving a 74% yield for the first
recycling and a 129% yield for the following one.
A third recycling, however, showed the system to lose its ability
to reduce the intermediate aldehydes to the corresponding
alcohols, and additionally, selectivity in hydroformylation to the
linear aldehyde decreased. This is presumably due to the loss of
ligands upon recycling, leading to decreased Ru/tetrayclone
ratio, not being suitable for in situ reduction of more non-linear
aldehydes.
In conclusion, we proved the high potential of catalyst recycling
through the mild method of selective product crystallisation.
Moreover, this method allowed us to recycle an orthogonal
tandem catalytic system for the first time which consists of two in
situ built catalytic species, increasing simultaneously the interest
of this challenging orthogonal tandem reaction. The tandem-
reaction based system simplifies the procedure of converting
natural feedstocks into a high-potential polymer precursor.
However, the intrinsic limitation of this approach, i.e.
accumulation of side-products by their recycling with the catalyst
phase represents a major challenge. Possible ways to overcome
this problem would be e.g. the combination with other separation
approaches such as extraction, potentially as a hybrid-technique.
The crystallisation/recycling procedure is currently tested for
other substrates and being optimized in order to amplify the
number of recycling cycles, lessening the metal leaching and
obtaining polymer grade products. Additionally, investigations on
the practical in situ generated aldehyde reduction system are
currently underway, in order to identify its exact nature.
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We gratefully acknowledge the financial support of the German
Science Foundation (Project SFB/TRR 63: ”InPROMPT
–
Integrated Chemical Processes in Multi-Phase Fluid Systems”)
for this work (Subproject A1). We would also like to express our
gratitude to Umicore AG & Co. KG for supplying the catalyst
precursors.
Keywords: Hydroformylation; Crystallization; Renewable
Feedstocks; Tandem Catalysis
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