Organic Process Research & Development 2000, 4, 498−504
Application of Focused Microwaves to the Scale-Up of Solvent-Free Organic
Reactions
J. Cle´ophax,† M. Liagre,‡ A. Loupy,*,‡ and A. Petit‡
Institut de Chimie des Substances Naturelles, CNRS, aVenue de la terrasse, 91190 Gif-sur-YVette, France, and
Laboratoire des Re´actions Se´lectiVes sur Supports, CNRS UMR 8615, UniVersite´ Paris-Sud, baˆtiment 410,
91405 Orsay Cedex, France
Abstract:
rillonite,5 and the synthesis of 4-alkoxyquinazoline-2-car-
bonitriles and aryl thiocarbamates in different alcohols.6 In
these cases, the reactions could be safely and beneficially
scaled up to multigram levels with similar yields and
conditions (reaction time, temperature) from the Synthewave
402 (300 W) to the Synthewave 1000 (800 W).
In this report, we describe the systematic study of
significant organic reactions, performed either in the presence
or in the absence of solvent under microwaves, scaled up to
at least 100 g. To check the possible specific effect (non-
purely thermal) of microwaves, results obtained in the
Synthewave 402 apparatus are compared with those resulting
from conventional heating (4) under identical conditions
(amounts, time, temperature, etc.) and thus are not optimized
in this case.
A series of typical solvent-free reactions have been safely and
beneficially scaled-up to several hundred grams in a larger
batch reactor (Synthewave 1000) with yields equivalent to those
obtained under similar conditions (temperature, reaction time)
in laboratory-scale experiments (Synthewave 402). They concern
potassium acetate alkylation, regioselective phenacylation of
1,2,4-triazole, deethylation of 2-ethoxy-anisole, and typical
examples in carbohydrate chemistry (peracetylation, glycosy-
lation, saponification, halogenation, and epoxidation of
glucopyranosides).
D-
Introduction
Extensive improvements have been described in organic
synthesis, resulting from microwave (MW) irradiation by use
of either domestic ovens1 or, more recently, monomode
reactors.2 In the latter case, numerous reactions were
performed using the Synthewave 402 apparatus,3 with
noticeable success achieved by using a maximum of 30-40
g of reactants, a limit imposed by the reactor size.
Due to the evident industrial interest, we describe herein
the extension of the method to increased amounts of products
for typical solvent-free organic reactions using a convenient
larger apparatus recently developed by Prolabo: the Syn-
thewave 1000. This reactor was essentially designed for
scale-up with focused microwaves, fitted with a 1-L vessel,
a mechanical stirrer, and eventually a dropping funnel,
making it possible to perform reactions under controlled
atmospheres. The reactor operates with an adjustable power
between 40 and 800 W and may be monitored either in power
or in temperature, or both (Figure 1).
Results and Discussion
Alkylations. (a) Potassium Acetate Alkylation with n-
Bromooctane (Scheme 1). This reaction was first realized
under solid-liquid phase-transfer catalysis (PTC) without
any solvent using a multimode domestic oven.7 Yields were
quasi-quantitative (>95%) within 1 min on a 10-500 mmol
scale (i.e., from 3.21 to 160.5 g of total starting materials).
Scheme 1
The reaction was reconsidered with accurate control of
temperature, monitoring of the operations from 50 mmol
(Synthewave 402) to 2 mol (Synthewave 1000). The study
was completed by considering the medium effect in the
presence of solvent (either a polar one, DMF, or a nonpolar
one, 1,2-dichlorobenzene) or in its absence either under PTC
or in “dry media” conditions by impregnation of reactants
on basic alumina.8
The main results are given in Tables 1-3, with GC yields
in octyl acetate 1 (determined by use of a capillary column).
The profiles obtained upon raising the temperature are
presented in Figure 2, which also shows the evolution of
emitted power necessary to maintain a constant temperature.
Scale-up was realized without any problem under identical
conditions using the same time and temperature (5 min, 160
Some experiments were previously described that used
this reactor, including esterification of acetic acid with
n-propanol in “dry media”,4 the solvent-free synthesis of
dioxolanes, dithiolanes, and oxathiolanes on K10 montmo-
* To whom correspondence should be addressed. Fax: ++33 1 69 15 46 79.
E-mail: aloupy@icmo.u-psud.fr.
† Institut de Chimie des Substances Naturelles, CNRS.
‡ Universite´ Paris-Sud.
(1) Gedye, R.; Smith, F.; Westaway, K.; Ali, H.; Baldisera, L.; Laberge, L.;
Rousell, J. Tetrahedron Lett. 1986, 27, 279. Caddick, S. Tetrahedron 1995,
38, 10403.
(2) Loupy, A.; Petit, A.; Hamelin, J.; Texier-Boullet, F.; Jacquault, P.; Mathe,
D. Synthesis 1998, 1213.
(5) ) Perio, B.; Dozias, M. J.; Hamelin, J. Org. Process Res. DeV. 1998, 2,
428.
(3) Commarmot, R.; Didenot, R.; Gardais, J. F. (Prolabo). French Patent 84/
03496, 1986. Jacquault, P. (Prolabo). French Patent 549495 AJ, 1992.
(4) Poux, M.; Chemat, F.; Di Martino, J. L. Proceedings, 6th International
Conference MicrowaVe and High Frequency Heating, Fermo, Italy,
September 1997, pp 99-102.
(6) Besson, T.; Dozias, M. J.; Guillard, J.; Jacquault, P.; Legoy, M. D.; Rees,
C. W. Tetrahedron 1998, 54, 6475.
(7) Bram, G.; Loupy, A.; Majdoub, M. Synth. Commun. 1990, 20, 125.
(8) Bram, G.; Loupy, A.; Majdoub, M.; Gutierrez, E.; Ruiz-Hitzky, E.
Tetrahedron 1990, 46, 5167.
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Vol. 4, No. 6, 2000 / Organic Process Research & Development
10.1021/op000031e CCC: $19.00 © 2000 American Chemical Society and The Royal Society of Chemistry
Published on Web 10/03/2000