H.-M. Shen et al.
Applied Catalysis A, General 609 (2021) 117904
In the current industrial process, oxidation of cyclohexane to KA-oil
or air as oxidants. The main means to keep the selectivity towards KA-oil
at a satisfying level is controlling the conversion not too high. Therefore,
it has become a critical need in the industrial oxidation of cyclohexane
to develop a practical process with high conversion and selectivity
employing O2 as oxidant under solvent-free conditions considering the
requirement of low production cost and low environmental impact.
In our pursuit of oxidative transformation of cyclohexane to KA-oil
with O2 catalyzed by metalloporphyrins, the following issues became
the key points to consider based on our previous work [68–73] and
others’ mentioned above. (1) Lowering the reaction temperature,
because when the reaction temperature reaches up to higher than
120 ◦C, the autoxidation of cyclohexane without selectivity will become
obvious [70]. The unselective autoxidation will inevitably decrease the
selectivity to KA-oil. (2) Inhibiting the formation of hexanedioic acid.
Based on our previous work, in the oxidation of cyclohexane catalyzed
by metalloporphyrins at 120 ◦C, hexanedioic acid and its derivatives are
the main by-products. The formation of hexanedioic acid in cyclohexane
oxidation will not only block the pipes in the industrial installations and
interrupt the industrial production, but also bring about a lot of other
by-products derived from hexanedioic acid and lower the selectivity
towards KA-oil. Thus, it is considered as an efficient strategy to obtain
the increased selectivity to KA-oil through inhibiting the formation of
hexanedioic acid. (3) Catalytic transformation of the oxidation inter-
mediate cyclohexyl hydroperoxide to KA-oil selectively rather than
traditional unselective thermal-decomposition with the purpose to
decrease the formation of undesired hexanedioic acid and its de-
rivatives, and increase the selectivity towards KA-oil. For these reasons,
the selective oxidation of cyclohexane to KA-oil in our group is con-
ducted at the temperature of 120 ◦C with the attempt to inhibit the
unselective autoxidation and the formation of troublesome hexanedioic
acid. Considering the decreased catalytic activity of heterogeneous
metalloporphyrins compared to the homogeneous ones, the homoge-
neous metalloporphyrins were selected as catalysts in our work. And in
order to control the transformation of cyclohexyl hydroperoxide, sec-
ondary catalytic center is employed whose function mainly is to adjust
the transformation of cyclohexyl hydroperoxide. Benefited from these
strategies, some satisfying results were obtained, especially the simul-
taneous increase in the selectivity towards KA-oil and the conversion of
cyclohexane. Thus, in this work, the source of hexanedioic acid in se-
lective oxidation of cyclohexane utilizing O2 as oxidant and metal-
loporphyrins as catalysts under solvent-free conditions was explored and
revealed systematically, and based on which, commercially available Zn
(II) was employed to adjust the conversion of oxidation intermediate
cyclohexyl hydroperoxide with the purpose to suppress the formation of
hexanedioic acid and its derivatives. Exhilaratingly, not only the selec-
tivity was boosted to 96.9 % from 80.1 %, but also the conversion was
boosted to 6.53 % from 3.83 %, a comparable level with the industrial
conversion of cyclohexane to KA-oil with higher selectivity. The simul-
taneously boosted conversion and selectivity were mainly ascribed to
the lower reaction temperature and the enhancement on the conversion
of oxidation intermediate cyclohexyl hydroperoxide to cyclohexanol by
Zn(II) instead of the traditional thermal-decomposition to cyclohexanol
and cyclohexanone, which delayed the formation of hexanedioic acid
and its derivatives resulting in high selectivity to KA-oil. This strategy to
achieve the simultaneous boosting on the conversion and selectivity in
cyclohexane oxidation through catalytic transformation of cyclohexyl
hydroperoxide and inhibiting the formation of hexanedioic acid and its
derivatives is very applicable to a large scope of metalloporphyrins and
cycloalkanes. To the best of our knowledge, the study demonstrated
herein is a very innovative and significant case in cycloalkane oxidation,
in which not only the direct source of aliphatic diacids in cycloalkane
oxidation was confirmed as cycloalkanone clearly, but also a practical
and efficient strategy to inhibit the formation of aliphatic diacids was
presented, resulting in the simultaneously increased conversion and
selectivity in the cycloalkane oxidation employing O2 as oxidant. Thus
this work will be a very efficient and practical example in oxidative
is usually conducted in the temperature of 150ꢀ 200 ◦C under
1.0–2.0 MPa employing homogeneous cobalt or manganese salts as
catalysts and O2 or air as oxidants with cyclohexane conversion of 3–5 %
and KA-oil selectivity of 75–85 % [32,34,37–42]. Due to the inherent
inertness of C–H bonds in cyclohexane and triplet O2, in the activation of
the C–H bonds and molecular oxygen, high reaction temperature is
employed [20], and causes the unselective autoxidation of cyclohexane
happen. And in order to achieve a higher selectivity, the conversion is
controlled at a lower level (3–5 %) to inhibit the deep oxidation of KA-oil
in the current industrial oxidation of cyclohexane [32]. The increase in
conversion would consume the selectivity to KA-oil dramatically
because of the higher reactivity of KA-oil than cyclohexane. For the
lower conversion, a large quantity of unconverted cyclohexane needs to
be circulated and reused, resulting in high energy consumption, low
production efficiency and some environmental pollution, which make
the current oxidation process of cyclohexane not so compatible with the
requirement of green chemistry and green engineering [5–8]. And the
main drawbacks in the current process to produce KA-oil through
cyclohexane oxidation are summarized as the high reaction tempera-
ture, low selectivity and low conversion. Therefore, it is still a urgent
and challenging tasks to achieve the oxidation of cyclohexane to KA-oil
with increased conversion and selectivity, and smooth the process,
especially the simultaneous increase in the conversion and selectivity.
To obtain a mild industrial process with higher conversion and
selectivity for the cyclohexane oxidation, several strategies have been
developed and adopted, which can be divided into two categories based
on the activity of oxidants involved. One is the employment of O2 or air
as oxidant boosted by various catalytic systems such as transition-metal
complexes catalysis [38,39,43,44], metal nanoparticles catalysis [4,45,
46], metal-oxide catalysis [40,47,48], non-metal materials catalysis
[49] and so on [50], under solvent-free conditions. In these catalytic
systems, the chemical model compounds of Cytochrome P-450, metal-
loporphyrins have been considered as a series of efficient catalysts in the
cyclohexane oxidation for their high performance in the activation of O2
and insertion of oxygen atom into C–H bonds of alkanes under both of
the heterogeneous conditions and homogeneous conditions [38,43,
51–60]. Homogeneous metalloporphyrins just in the mole ratio of one in
a million to substrates would realize the oxidation of cyclohexane with
satisfying results, especially in the conversion, and the conversion of
cyclohexane could reach up to more than 30 % with the selectivity of
less than 70 % to KA-oil [38,43,51–56]. A large amount of aliphatic
diacids and their derivatives were produced from the deep oxidation of
KA-oil. And the increase in conversion consumed the selectivity towards
KA-oil for the higher reactivity of KA-oil than cyclohexane and the
higher reaction temperature (usually above 150 ◦C). There is no doubt
that the formation of aliphatic diacids and their derivatives will result in
low selectivity to KA-oil, and cause troublesome separation problem,
high energy consumption and massive discharge of pollutants, which
hampers the wide industrial application of metalloporphyrins in the
oxidation of cyclohexane seriously. In fact, it is still a challenging issue
to increase the conversion without consumption of the selectivity to-
wards KA-oil in the oxidation of cyclohexane. It is nearly a consensus
that the increase in the conversion is followed by the decrease in
selectivity in many chemical transformations. The other strategy to
smooth the process of cyclohexane oxidation, and to achieve higher
conversion and selectivity is the utilization of more active oxidants, such
as H2O2 [61–64], t-BuOOH [14,65,66], and iodosylbenzene [9,10,67].
For the high reactivity of oxidants, the oxidation of cyclohexane could
be conducted in the temperature of 70ꢀ 80 ◦C with the conversion of
more than 70 % and selectivity of nearly 100 % towards KA-oil, even at
room temperature [61–63,65,66]. But the presence of solvent makes this
strategy not suitable for the commodity chemicals like KA-oil. Hence,
the industrial oxidation of cyclohexane at present still is conducted
utilizing the traditional process in 150ꢀ 200 ◦C and 1.0–2.0 MPa
employing homogeneous cobalt or manganese salts as catalysts and O2
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