Journal of Catalysis 209, 16–24 (2002)
doi:10.1006/jcat.2002.3593
Dehydrogenation of Ethylbenzene over Vanadium Oxide-Loaded MgO
Catalyst: Promoting Effect of Carbon Dioxide
∗
∗
∗,
∗
Yoshihiro Sakurai, Takamasa Suzaki, Kiyoharu Nakagawa, ‡ Na-oki Ikenaga,
∗
, ,1
Hiroyuki Aota,† and Toshimitsu Suzuki ‡
∗
Department of Chemical Engineering, †Department of Applied Chemistry, Faculty of Engineering, and ‡High Technology Research Center,
Kansai University, Suita, Osaka, 564-8680, Japan
Received July 19, 2001; revised November 26, 2001; accepted February 25, 2002
tion; with this process, the reaction becomes exothermic
The dehydrogenation of ethylbenzene over a vanadium oxide- and can be conducted at a low temperature. Several investi-
loaded MgO catalyst was investigated using carbon dioxide. The gators have reported that a magnesium vanadate catalyst is
styrene yield in the presence of carbon dioxide was 2.5 times higher
than that in the absence of carbon dioxide (argon atmosphere) at
the best catalyst for this reaction. Various physicochemical
measurements, including X-ray diffraction (2–6), EXAFS
8
23 K, indicating that carbon dioxide markedly promoted the dehy-
(
5), ESR (3, 12), UV–visible (9), Raman (10), IR (6–8), and
drogenation of ethylbenzene. At 873 K, the same catalyst afforded
the highest styrene yield, 73.8% with a selectivity of 90.1%, in the
presence of carbon dioxide. In order to elucidate the role of car-
bon dioxide in this reaction, characterization of the catalyst was
carried out via methods such as temperature-programmed reduc-
tion, temperature-programmed reaction with carbon dioxide, and
temperature-programmed reduction (2), have been used to
investigate the active species of the catalyst and the reac-
tion mechanism, i.e., redox properties. Lopez-Cartes and
coworkers reported that the oxidative dehydrogenation of
propane proceeded with a redox cycle between Mg3V2O8
UV–visible, FT-IR, and XRD spectroscopies. Carbon dioxide be- and MgV2O4 (5), while on the other hand, Chang et al. re-
haved as an oxidant for the vanadium species, and the surface ported a redox cycle between Mg3V2O8 and Mg2VO4 dur-
vanadium species were kept in a high oxidation state with car- ing the dehydrogenation of ethylbenzene (2).
bon dioxide during the dehydrogenation reaction. Active phases
In this process, gas-phase oxygen is indispensable in
maintaining the catalytic activity because the vanadium ac-
of vanadium in the dehydrogenation reaction were believed to
5+
be V species in V2O5 or Mg3V2O8 on highly dispersed MgO.
tive species is reduced by the loss of a lattice oxygen of vana-
dium oxide with abstracting a hydrogen atom from alkanes.
In the absence of oxygen, the catalytic activity sharply de-
creases with a decrease in the amount of available lattice
oxygen (2, 11). However, in the presence of oxygen, the
deep oxidation of alkanes to COx occurs more frequently,
decreasing the desired olefin selectivity. Thus, this new de-
hydrogenation process cannot replace the process currently
used without improving the olefin selectivity.
4
+
3+
The reduced species, V and V , were less reactive sites for the
dehydrogenation. ꢀc 2002 Elsevier Science (USA)
INTRODUCTION
Recently, increasing demand for styrene as one of the
important monomers for synthetic polymers prompted sev-
eral investigators to exploit a new process which reduces
the cost of styrene production. Styrene monomer is com-
mercially produced by means of the dehydrogenation of
ethylbenzene using iron oxide as a catalyst, with an excess
amount of superheated steam as a diluent and heat carrier
On the other hand, the use of carbon dioxide as a dilu-
ent instead of steam makes it possible to reduce the en-
ergy of the process and the cost of styrene production with
high selectivity. If the present process using steam is re-
placed with the new process using carbon dioxide, the en-
ergy required for styrene production is calculated to be
(
1). Since the product and effluent are rapidly cooled to
avoid the polymerization of styrene, this process wastes a
large amount of latent heat of vaporizing water. Currently,
the development of a new energy-saving and more econom-
ical dehydrogenation process is of great importance.
The oxidative dehydrogenation of ethylbenzene (2–4)
and short-chain alkanes (5–12) has received much atten-
6
6
from 6.3 × 10 to 2.6 × 10 kJ/1000 kg of styrene (13). It is
of additional interest that the gas that causes global warm-
ing, carbon dioxide, is effectively utilized in this chemical
reaction.
One of the authors of the present study first reported that
the dehydrogenation of ethylbenzene with an iron-loaded
activated-carbon catalyst is promoted with carbon dioxide,
and it was concluded that carbon dioxide acts as an oxi-
dant in the redox cycle of iron oxide (14). Following this
1
To whom correspondence should be addressed. Fax: +81-6-6388-8869.
E-mail: tsuzuki@ipcku.kansai-u.ac.jp.
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021-9517/02 $35.00
c 2002 Elsevier Science (USA)
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