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B. Xue et al. / Catalysis Communications 12 (2010) 95–99
adsorbed 2,4-DMQ molecules. As shown in Fig. 5, the H-M-22/M-41
7:1) composite exhibits the highest intensity at 1645 cm−1 among all
These results are readily explained by the change in external acidic
sites of the catalysts. As previously reported [34], alkylation of toluene
with DMC is referred to as an electrophilic substitution reaction and p-
xylene is obtained as the primary product over the Brønsted acid sites
of the catalyst. Isomerization of p-xylene occurs easily over the
external Brønsted acid sites of H-MCM-22 zeolite because the meta
isomer has been reported to be thermodynamically more stable than
the other isomers. Therefore, the selectivity for p-xylene is only close
to the equilibrium composition of xylene isomers over pure H-MCM-
22 zeolite [23]. The improvement in p-xylene selectivity can be made
over modified MCM-22 in the alkylation of toluene [1,34]. Inagaki et
al. [35] has reported that the selectivity for para-xylene can be
obviously increased over collidine poisoned MCM-22 and ITQ-2
zeolite because the nonselective alkylation on the external acid sites
of the zeolites was effectively inhibited. As characterized by FT-IR
with 2,4-DMQ adsorption, the external Brønsted acid sites decreases
gradually, which effectively suppressed the isomerization of p-xylene.
For the H-M-22/M-41 (3:1), H-M-22/M-41 (2:1) and H-M-22/M-41
(1:1) composite, the external Brønsted acidic sites of H-MCM-22 have
been completely covered by the generated MCM-41 layer. Therefore,
no obvious difference in p-xylene selectivity is observed for these
three composites. It is plausible that the increase in selectivity for p-
xylene over the H-M-22/M-41 composite that occurred with the
decrease in the weight ratio of H-MCM-22 to MCM-41 is consistent
with a gradual reduction of the amount of external Brønsted acid sites
on the composite.
Benzene is also observed as a product, which probably results from
toluene disproportionation. As previous reported, trimethylbenzenes
are mainly formed by subsequent alkylation of xylenes over the
external surface Brønsted acid sites [23]. With a decrease in the
weight ratio of H-MCM-22 to MCM-41, selectivity for benzene and
trimethylbenzenes are dramatically reduced, which indicates that the
disproportionation of toluene and the subsequent alkylation of
xylenes are suppressed because of the significant decrease in Brønsted
acid sites.
We have previously reported the selective synthesis of p-xylene by
alkylation of toluene with DMC over MgO modified MCM-22 zeolite
[23]. Comparatively, the H-M-22/M-41 composite catalyst clearly
exhibits highest activity for the alkylation of toluene with DMC at a
similar p-xylene selectivity. During the MgO modification process, the
MgO dispersed over the surface of MCM-22 zeolites neutralizes not
only the acidic sites located on the external surface but also the acidic
sites located in the pores. Consequently, the activity of MgO modified
MCM-22 gradually decreases with increasing amounts of MgO. As
mentioned above, during the synthesis of the H-M-22/M-41 compos-
ite, the acidic sites of H-MCM-22 located on the external surface were
almost completely covered by the generated layer of MCM-41, while
the acidic sites in the channels of H-MCM-22 zeolite were only slightly
affected. Therefore, a higher activity for the alkylation of toluene with
DMC is obtained over the H-M-22/M-41 composite.
(
the catalysts investigated, which indicate that the H-M-22/M-41 (7:1)
composite has the largest number of uncovered external Brønsted acidic
site. With a decrease in the weight ratio of H-MCM-22 to MCM-41, the
peak intensity at 1645 cm− gradually decreases, which means more
and more external surface of H-MCM-22 zeolite is covered by the layer
of MCM-41 and obvious decrease in the numbers of external Brønsted
acidic site is resulted. There is no significant difference detected in peak
1
−
1
intensity at 1645 cm
for H-M-22/M-41 (3:1), H-M-22/M-41 (2:1)
and H-M-22/M-41 (1:1), which suggests that the external Brønsted
acidic sites of H-MCM-22 are almost completely covered by the
generated MCM-41 layer when the weight ratio of H-MCM-22 to
MCM-41 is bellow 3:1. As mentioned above, 2,4-DMQ can also be
chemisorbed on part of the inner acidic sites. Therefore, the low
−
1
intensity peak seen at 1645 cm over H-M-22/M-41 (3:1), H-M-22/M-
4
2
1 (2:1) and H-M-22/M-41 (1:1) can be ascribed to chemisorption of
,4-DMQ molecule on the inner acidic sites located near the surface of
the crystallite edges.
3
.3. Catalyst performances
Alkylation of toluene with DMC was carried out over H-M-22/M-41
composite with different weight ratios of H-MCM-22 to MCM-41, as
shown in Table 1. Of the catalysts investigated, the H-M-22/M-41 (7:1)
composite exhibits the highest conversion of toluene. The conversion
of toluene decreases considerably with a decreasing amount of H-
MCM-22 zeolite in the composite, especially for H-M-22/M-41 (1:1).
As previously reported [2], catalytic synthesis of p-xylene by toluene
alkylation has been mostly considered as a typical acid-catalyzed
process and the protonic sites have been recognized as the active sites.
Accordingly, it is reasonable that the highest conversion of toluene
corresponds to H-M-22/M-41 (7:1) composite with the highest acid
3
concentration as characterized by NH -TPD and FT-IR with pyridine
adsorption [33]. The total number of Brønsted acid sites in per gram
composite decreases gradually with a decrease in the weight ratio of
H-MCM-22 to MCM-41, resulting in a decrease in the toluene
conversion [27].
The product distributions for the alkylation of toluene with DMC
over H-M-22/M-41 composite with different weight ratios of H-MCM-
2
2 to MCM-41 are presented in Table 1. Over the H-M-22/M-41 (7:1)
composite, the selectivity for p-xylene is only 26.3%, which is only
slightly higher than the equilibrium composition of xylene isomers.
The selectivity for p-xylene increases significantly with decreasing H-
MCM-22 zeolite content in the composite, up to 63.2% for H-M-22/M-
4
1 (3:1). With further decrease in the weight ratio of H-MCM-22 to
MCM-41, only a slight increase in p-xylene selectivity is observed.
The product distributions obtained over H-M-22/M-41 composite
at similar toluene conversion by changing the weight hourly space
velocity expressed in terms of gram of feed per gram catalyst per hour
(
WHSV) are shown in Table 2. The selectivity for p-xylene obviously
increases with a decrease in the weight ratio of H-MCM-22 to MCM-
1 in the composite. Compared with the results shown in Table 1,
4
conversion of toluene clearly decreases with decreasing contact time,
while the selectivity for p-xylene was only slightly affected. It can be
concluded that the influence of contact time on p-xylene selectivity is
negligible compared to the change in acidity.
4
. Conclusions
A novel, shape-selective H-M-22/M-41 composite is synthesized
by overgrowing MCM-41 over the external surface of H-MCM-22,
Fig. 5. FT-IR with 2,4-dimethylquinoline adsorption of H-M-22/M-41 (x:1) composite
zeolites evacuated at 473 K. a) x=1; b) x=2; c) x=3; d) x=4; e) x=5; f) x=6; g) x=7.
which exhibit a significant increase in p-xylene selectivity and high