F. D. Toste and M. Shiramizu
Experimental Section
Diels–Alder reaction of DMF and
acrolein: A vial (20 mL) fitted with a
PTFE septum screw cap was charged
with a magnetic stirring bar, ScACHTUNGTRENNUNG(OTf)3
(3.0 mg, 0.006 mmol), and activated
molecular sieves (4 ꢁ powder, 300 mg)
and then purged with nitrogen by
using a vacuum/N2 cycle (ꢂ4). Tetrae-
Scheme 3. The one-pot Diels–Alder/Pinnick sequence.
thylsilane
(115 mL,
90.9 mg,
0.63 mmol) and CDCl3 (1.8 mL) were
added and the mixture was cooled to À558C. DMF (1.93 mL, 19 mmol)
and acrolein (400 mL, 5.9 mmol) were subsequently added over a few mi-
nutes. The reaction progress was monitored by 1H NMR spectroscopy as
follows: A small aliquot (ꢀ10 mL) of the reaction mixture was removed
by use of a syringe and diluted in pre-cooled (À558C) CDCl3. The
sample was immediately filtered through a Pasteur pipette filled with
Na2SO4 into a NMR tube and the 1H NMR spectrum was collected at
RT. The sample was kept frozen at À788C (acetone/dry ice bath) if im-
mediate 1H NMR analysis was not possible. The yield and conversion
were determined by using the peak of tetraethylsilane as an internal stan-
dard. After stirring at À558C for 24 h, a 75% 1H NMR yield of 1 (1a=
2.4 mmol, 1b=2.0 mmol, 1a/1b=1.2) was obtained (remaining DMF=
13 mmol, acrolein=1.4 mmol). The signals used for the yield/conversion
calculation: tetraethylsilane d=0.51 ppm (q, J=8.0 Hz, 8H); DMF d=
5.86 ppm (s, 2H); acrolein d=6.52 ppm (dd, J=9.5, 1.0 Hz, 1H); 1a d=
6.12 ppm (d, J=5.6 Hz, 2H); 1b d=6.16 ppm (d, J=5.6 Hz, 2H). The
relative stereochemistry of 1a and 1b was determined by using d=2.84–
2.88 (m, 1H) and 2.39–2.34 ppm (m, 1H). In analogy to the exo hydrogen
in 2a, which has a more downfield resonance than the endo hydrogen in
2b (see the Supporting Information), the former was assigned to be 1a
(endo, major) and the latter was assigned to be 1b (exo, minor).
lar 7-oxabicycloACHTUNGTRENNUNG[2,2,1]hept-2-ene structure mainly use
strongly acidic conditions for dehydration.[24] When we treat-
ed the crude 2a/2b mixture with concentrated H2SO4, com-
pound 3 was obtained in 48% yield (Scheme 4). Base-cata-
lyzed dehydration by using potassium hexamethyldisilazide
(KHMDS) or other reagents[25] was unsuccessful, presuma-
bly due to the presence of an unprotected COOH group.
Direct pyrolysis[26] was also inapplicable because 2 under-
goes
a retro-Diels–Alder reaction and decomposes if
heated. We are currently seeking more efficient aromatiza-
tion methods in our laboratory. The Cu2O-catalyzed proto-
decarboxylation of aromatic carboxylic acids was recently
reported by Gooben et al.[27] When 3 was subjected to this
system, p-xylene was obtained in 91% yield without optimi-
zation. Combined with the two steps described in Scheme 3,
this route from DMF and acrolein to p-xylene gives a 34%
overall yield over four steps, thereby realizing the concept
of biomass-derived PET synthesis (Scheme 1).
One-pot Pinnick oxidation of
1 to
form 2: Following the procedure de-
scribed above, a Diels–Alder reaction
of DMF and acrolein was conducted in
a septum-capped flask (100 mL) on a
14.3 mmol scale (À558C, 25 h). A pre-
cooled (08C) mixture of CH3CN
(14 mL),
NaH2PO4·H2O
(1.11 g,
8.0 mmol), and H2O (6 mL) was slowly
added to this mixture at À558C. The
Scheme 4. Conversion of 2 into p-xylene.
mixture was kept at À558C for 10 min
and then aqueous H2O2 (34%, 7 mL,
70 mmol, 08C) was added. The mix-
Conclusion
ture was allowed to warm to 08C and NaClO2 (80%, 1.77 g, 20 mmol) in
H2O (20 mL, 08C) was added in small portions over 3 h. The reaction
progress was monitored by H NMR spectroscopy (by using the sampling
We have developed a route to convert DMF and acrolein
into p-xylene for bio-renewable PET production, with the
aim to expand the range of major commodity chemicals that
can be synthesized from biomass. Both raw materials are de-
rived from waste products (HMF and glycerol) of biofuel
production. Our method consisting of a Diels–Alder reac-
tion, oxidation, dehydrative aromatization, and decarboxyla-
tion is designed to maximize atom economy and avoid toxic
byproducts. Unfortunately, the process revealed in this study
would certainly not be immediately practical due to the low-
temperature conditions required in the Diels–Alder reaction
step and the moderate yield of the aromatization step.
Nonetheless, this solely bio-renewable PET synthesis serves
as a valuable demonstration of sustainable chemistry in the
field of biomass utilization.
1
procedure described above) and TLC. Upon complete consumption of 1
in an additional 5 h, the molecular sieves were filtered off and the organ-
ic solvents were removed in vacuo without heating. The mixture was ex-
tracted with CH2Cl2 (3ꢂ40 mL), dried over MgSO4, filtered, and concen-
trated in vacuo to give crude 1. The aqueous layer was then acidified to
pH 3 with aqueous HCl (0.1n), extracted with CH2Cl2 (3ꢂ40 mL), dried
over MgSO4, filtered, and concentrated in vacuo to give crude 2. Both
crude products gave a sufficiently pure 2a/2b mixture. The diastereose-
lectivity (endo/exo ratio) was determined by 1H NMR analysis: d=
3.00 ppm (dd, J=9.0, 3.5 Hz, 1H; 2a, endo major), d=2.62 ppm (dd, J=
8.0, 3.5 Hz; 1H, 2b, exo minor). Crude 1: thick pale-yellow oil, 1.62 g
(9.7 mmol, 2a/2b=1.2); crude 2: thick colorless oil, 0.238 g (1.4 mmol,
2a/2b=1.5), Overall: 1.86 g (11.1 mmol, 2a/2b=1.2), 77% yield over the
two steps from DMF and acrolein. LCMS found two peaks corresponding
to diastereomers 2a and 2b: both m/z calcd for [C9H11O3]À: 167.1; found:
167.1. Retention times matched those obtained from a Diels–Alder reac-
tion of DMF and 2,2,2-trifluoroethyl acrylate followed by hydrolysis (see
the Supporting Information).
12456
ꢀ 2011 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim
Chem. Eur. J. 2011, 17, 12452 – 12457