1
26
E. Mazoyer et al. / Journal of Molecular Catalysis A: Chemical 385 (2014) 125–132
2. Experimental
Scheme 1. Reaction of direct conversion of ethylene to propylene.
2.1. Catalyst preparation
The catalyst (WH /Al O ) was prepared according to pub-
3−(500)
3
2
lished procedure reported elsewhere [32] and consisted of two
Ru/SiO catalysts [23]. However, the catalytic performances of
all these systems were either not quantified or proven to be
very low as they were only observed in closed recirculation
systems.
steps, grafting and hydrogenolysis. The ␥-alumina (Rhone-Poulenc,
2
−1
◦
2
00 m g , XRD shown in Fig. S2) was dehydroxylated at 500 C
prior to the grafting reaction. Then, W(≡CC(CH ) )(CH C(CH ) )
3
3
2
3 3 3
◦
[
33] was contacted with the ␥-alumina at 66 C under argon to
A significant example of direct conversion of ethylene to pro-
pylene in terms of selectivity and productivity is reported using
zeolites [24]. During their investigation, Oikawa et al. shed light
upon the importance of the pore size and the acidity of the catalyst
to obtain a good selectivity and conversion, respectively. They have
identified SAPO-34 as the most efficient catalyst for direct ethylene
to propylene conversion. Its pore size is similar to the kinetic diame-
ter of the propylene, giving thus a good selectivity in this molecule,
and its acid strength is intermediate, affording the best conver-
obtain a well-defined W(≡CC(CH ) )(CH C(CH ) ) fragment on
3
3
2
3 3 2
the surface. Excess of the molecular complex was washed off with
dry pentane and the solid was dried under high vacuum. The second
◦
step comprised a treatment of the latter solid under H at 150 C.
The catalyst was then stored at −25 C in the glove box.
2
◦
2.2. Characterization
◦
Infrared spectra were recorded in Nicolet FTIR 6700 spectropho-
sion rate. When the reaction is performed at 450 C, after 1 h on
−
1
−1
tometer in diffuse reflectance mode, equipped with a MCT detector.
stream, a propylene production rate of 7.00 mmolC3H6
g
h
−1
Typically 64 scans with a resolution of 4 cm
were applied for
(
79% selectivity) is obtained. Another example of direct conversion
each spectrum. An air-tight cell with CaF2 window was employed.
UV–vis spectra of the samples were recorded in a diffuse reflectance
mode with a Perkin Elmer -1050 spectrometer at room temper-
of ethylene to propylene has been described using nickel catalyst
supported on mesoporous silica [25,26]. In that example the cat-
◦
alyst shows a constant activity at 400 C, during 10 h on stream,
−
1
−
1
−1
ature in the range of 200–900 nm at a rate of 275 nm min and
InGaAs detector. Electron paramagnetic resonance (EPR) experi-
ments were performed on a Bruker EXELSYS spectrometer at room
temperature. A microwave frequency ꢀ of 9.813 GHz and a power
of 30 mW were used. The reactor cell for EPR measurements was
made of quartz (4 mm i.d.) and was normally charged with 0.01 g
samples. Thermogravimetric analysis (TGA) was performed using a
Mettler Toledo instrument TGA/DSC1. About 10 mg of sample was
with a propylene production of 1.85 mmolC3H6
g
h
and a
poor selectivity of 49%. The explanation was given by a mechanism
in which ethylene dimerization on Ni sites affords 1-butene that
can be isomerized to 2-butene on acidic sites. 2-Butene is supposed
to react via cross-metathesis reaction with non-reacted ethylene.
Iwamoto claims that Ni(I) are able to perform metathesis reaction
by the formation of a nickel carbene (Ni(III)) intermediate. The large
pore size of MCM-41 is the major argument presented to exclude an
acidic mechanism such as that presented for SAPO-34. Neverthe-
less, after calcination of impregnated nickel nitrate, it can be agreed
that the surface of the catalyst will exhibit silicates with non-
negligible acidity and the high temperature of reaction does not
exclude cracking of higher olefin to provide propylene as observed
by Oikawa et al. These reported catalysts require high working tem-
◦
accurately weighed in aluminium oxide pans and heated from 35 C
◦
◦
−1
−1
to 800 C at a rate of 20 C min . Air at a flow rate of 30 mL min
was used as the carrier gas. Differential scanning calorimetry (DSC)
analysis was performed using a Mettler Toledo DSC 1 instrument,
equipped with an auto-sampler. The temperature, the heat flow and
the tau lag of the equipment were calibrated with H O, an indium
2
◦
standard and a zinc standard. The sample was accurately weighed
perature (>400 C) to complete the classic acid catalytic cycle and
◦ ◦ ◦ −1
around 20 mg) and heated from 40 C to 160 C at 10 C min with
(
will inevitably undergo rapid catalyst deactivation by formation of
coke. An ultimate system will be a catalyst that works at low tem-
perature and gives high selectivity in propylene. Our laboratory
has been working extensively to develop alternative methods to
produce propylene by using alkene metathesis reactions [27–31].
In this context, we recently discovered a new catalytic reaction
which transforms ethylene directly to propylene at low temper-
an empty aluminum pan as reference. Two successive heating and
cooling were performed and only the second run was considered.
−
1
Dry nitrogen with a flow rate set at 30 mL min was used as the
purge gas. The melting temperature (Tm) was measured at the top
of the endothermic peak. The STARe thermal analysis software was
used to performed calculation on TGA and DSC data. 1 C CP-MAS
solid state NMR spectra were collected on a Bruker NMR AVANCE
3
◦
ature and pressure (150 C, 1 bar) with a selectivity higher than
5
00 spectrometer. The sample was filled in a zirconia impeller of
9
5% [29]. This reaction is catalyzed by tungsten hydride supported
◦
4 mm and then transferred into the probe with a rotation speed
of 10 kHz. Elemental analysis was performed at the Central Analy-
sis Service of the CNRS (Solaize, France) to determine the tungsten
loading (found: 5.5 wt% W).
on alumina dehydroxylated at 500 C, described elsewhere [32].
The initial postulated mechanism for the productivity of propylene
involves: (i) ethylene dimerization to 1-butene; (ii) 1-butene isom-
erization to 2-butenes; (iii) cross metathesis between ethylene and
2
-butenes. In this account, we report in details the performance of
this catalyst for direct conversion of ethylene to propylene. The
complete mechanism of this reaction was studied by identification
of the products released in early stage of catalysts and influence of
contact time. However, the tungsten hydride on alumina catalyst
used here undergoes catalyst deactivation with time on stream.
For further application in industry, the deactivation of the cata-
lyst needs to be understood in order to find ways to improve the
stability of the catalyst. Therefore, on-stream deactivation during
conversion of ethylene to propylene over tungsten hydride catalyst
was examined. TGA, DSC, solid state NMR, DRIFTS, EPR and UV–Vis
techniques were used to characterize the nature of the deactivated
catalyst.
2
.3. Catalyst evaluation
Catalytic performance in ethylene conversion was assessed in a
◦
stainless steel continuous flow reactor (P
flow rate = 4 mL min
fied with a column of molecular sieve and activated Cu O/Al O
3
and controlled by Brooks mass flow controllers. The catalyst was
charged in the glovebox. A 4-way valve allowed isolation of the
charged catalyst in the reactor from the environment and exten-
sive purging of the tubes. The analysis of the products was carried
out on an online gas chromatograph (HP 6890 GC) equipped with
a flame ionization detector (FID). Separation was performed on a
= 1 bar, T = 150 C,
C2H4
−1
−1
or VHSV = 400 h ). The gases were puri-
2
2